• Title/Summary/Keyword: Quality Control of Concrete

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Optimal Sawcutting Methods for Hydrating Concrete Pavements

  • Jeong, Jin-Hoon;Kim, Sung-Hee;Kim, Nakseok
    • KCI Concrete Journal
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    • v.14 no.3
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    • pp.93-101
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    • 2002
  • The details of an approach to account for the factors that have been found to affect the ability and the probability to control cracking due to sawcutting in newly constructed concrete pavements are presented. Several factors such as material strength parameters, method and quality of curing, slab and subbase stiffness, and concrete shrinkage affect the probability of crack initiation. Others are relevant to concrete mixture characteristics that affect development of early aged stresses caused by shrinkage and thermally induced contraction. This paper presents the results of a probabilistic analysis of the factors that affect crack control using sawcut notches. Cost analyses on both conventional and early-entry sawcutting methods are shown to support the results of the probabilistic analysis. From both an operational and cost standpoint, it is evident for the environmental conditions considered that early-entry sawcut methodology holds a significant advantage over conventional methods.

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The Practical Application on Super Flowing Concrete (Inchon subway 1-10 section) (초유동 콘크리트의 적용사례)

  • 박칠림;김성원;안재현;권영호;이상수
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.916-921
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    • 1998
  • This study describes the result for the placement of the super flowing concrete(SFC) in under-pinning-top-slab which is located Inchon subway section 1-10 where, due to heavy reinforcements and limited working space, it was difficult to place concrete. After placing 600㎥, smooth construction and quality control were possible due to the good flow-ability, self-fillingability, and the resistance of segregation of the SFC itself. Furthermore, economical efficiency was obtained through not only the reduction of the works, labors, and site noise but also the efficient construction control. Because of the crack prevention, high strength, and a fine concrete surface, this study could be considered as a momentum to be adopted generally for applying the proposed method to the difficult subway construction area in the near future.

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A Preliminary Study on Mortar Strength Development by Low-Pressure Steam Curing Method (상압증기양생에 의한 모르터의 강도발현성에 관한 기초연구)

  • 곽영근;정상진
    • Proceedings of the Korea Concrete Institute Conference
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    • 1994.10a
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    • pp.194-199
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    • 1994
  • Frefab Construction known for durable construction skill prompting high productivity in developed country is not yet settled in Korea. This situation of prefab construction results from lack of skill, specialists and quality control. In introducing skill, all equipments are thoughtlessly imported without inside eudeavor for development. Regardless of production of goods, basic study for production of goods, construction and structure is not abailable. The object of this study is curing method in the production process of PC concrete product. From change of curing temperature and curing period which would be factors of product quality in PC concrete production, and research of optimized steam curing condition from relations between curing condition and strength development, basic data of concrete steam curing method will be presented.

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Mix Design for Waste PE Films Modified Asphalt Concrete (농업용 폐비닐로 개질한 아스팔트 콘크리트의 배합설계)

  • 김광우;이상범;오성균;고동혁;정승호
    • Proceedings of the Korean Society of Agricultural Engineers Conference
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    • 1999.10c
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    • pp.313-318
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    • 1999
  • This study is basic research to improve quality of asphalt concrete mixture, to preserve environment, and to recycle waste vinly. The mixing method and proper content of waste vinyl were determined through preliminary mix design. This study performed mix designs using 2 type gradations of aggregate in addtion content of wate vinly. Marshall stability at optimum asphalt content of asphalt concrete mixture addtin wate vinly was satisfied with the specification of the Ministry of Construction and Transportation , and its values indicated that dense grade asphalt concrete mixture containing waste vinyl were higher than common dense grade mixture (control). From this study, it was confirmed that addtion of waste vinyl improved quality of asphalt concrete mixture.

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A Case Study for Construction Method of drilled Shafts installed in Very Soft Soil (초연약지반에 시공된 현장타설말뚝의 시공방안 사례연구)

  • 최용규;이민희;백동진
    • Proceedings of the Korean Geotechical Society Conference
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    • 2002.06a
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    • pp.103-117
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    • 2002
  • During the installation of drilled shafts in very soft ground, to keep the pile shape and to central concrete quality, casing method (wrinkled pipe and embedded steel pipe) and non-casing method have been used. In the construction cost, non-casing method was the most economical. When the wrinkled pipe and the embedded steel pipe casing method are used, an increase of 133% and 123% in the construction cost could be seen. When concrete for drilled shaft was placed under groundwater, underwater unseparation concrete would be used to restrain the concretes's material separation and to control the concrete quality. On the condition of required unseparable and (lowing property was assured, use of less amount of mixed material and flowing material must be recommended.

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A Feasibility Analysis of Rapid Acquisition Test for Cement Fineness using Hydrometer (시멘트 인수검사 시 액체밀도계법에 의한 분말도 품질 신속평가 가능성 분석)

  • Han, Cheon-Goo;Kim, Young-Tae
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.34 no.6
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    • pp.29-34
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    • 2018
  • In this research, regarding the cement supplied to ready mixed concrete plant, the feasibility of rapid acquisition test for cement fineness using hydrometer which used for early strength evaluation of concrete was analyzed. Additionally, regarding the rapid test with hydrometer control factors were provided. As a result of analysis, quality control using hydrometer was possible with the regressive equation obtained in five minute between density of suspension and fineness of cement powder. As the control factors, dispersing admixture, replacing kerosene as a medium, and temperature of cement and water were evaluated. According to the control factor evaluation, the tap water was optimum as a medium and calibration of keeping the temperature of water to $20^{\circ}C$ or correction factor was needed for density results. Finally, it is considered that the suggested rapid quality evaluation method using hydrometer is cheaper and easier method than currently used Blaine test.

A Study on the Automatic Measurement of Solid Content in Recycled Water in Ready Mixed Concrete Plant (레디믹스트 콘크리트 플랜트의 회수수 농도 측정 자동화에 관한 연구)

  • Choi, Young-Cheol;Moon, Gyu-Don;Cho, Bong-Seok
    • Journal of the Korean Society of Safety
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    • v.29 no.4
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    • pp.123-131
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    • 2014
  • Whole amount of waste water, approximately 921.6 liter, for cleaning a ready mixed concrete truck should be used to produce concrete as a mixing water or cleaning water. Recycling water for concrete mixing contains solids, which cause decrease in slump, air and compressive strengths, so it may influence on poor concrete quality. Therefore, it has been maintained to use recycling water with less than 3 percent of solids. Since no evaluation system has been constructed to directly reflect on variability of recycling water from ready mixed concrete plants, it is necessary to develop "Automatic recycling solid measuring system" for quality controls in real time. In this research, sensors measuring waste water concentration in ultrasonic and inductance methods were developed, and automatic system using the sensors were established. The accuracy of measurement sensors developed for recycling water based on various conditions of concentration was proved, and application limits were evaluated. Also, concentration of recycling water using sensors developed from ready mixed concrete plant was measured, and curing method verified the accuracy of the sensors. Moreover, measurement sensors for recycling water in various locations were installed to evaluate the effects on measuring method and spots. The automatic measuring system for recycling water concentration, which is developed in the research, will contribute to improve concrete quality safety through reliable solids maintenance.

Properties of Haeju Sea Sand in North Korea (북한 해주산 세척사 특성)

  • Kim, Jung-Bin;Hong, Ji-Hoon;Park, Se-Jong;Lee, Seong-Youn;Cho, Jae-Woo
    • Proceedings of the Korea Concrete Institute Conference
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    • 2005.11a
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    • pp.419-422
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    • 2005
  • This paper is examined the properties of Haeju sea sand for concrete. As result, the water absorbtion ratio and the contents of shell and microfines of Haeju sea sand was high. We would expected to utilize the results of this study as a basic data for quality control of Ready Mixed Concrete.

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Analysis of Crack Control Effect of Ultra-low Shrinkage Concrete through Wall Mock-up Test (벽체 실물대부재실험을 통한 초 저수축 콘크리트의 균열제어 효과 분석)

  • Seo, Tae-Seok;Lee, Hyun-Seung;Kim, Kang-Min
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.1
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    • pp.45-55
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    • 2022
  • Ultra-low shrinkage concrete is very effective for securing the quality and appearance of a concrete structure because it can control the drying shrinkage cracks of the concrete structure to within a certain limit. In this study, with the purpose of commercializing ultra-low shrinkage concrete, the optimal amount of expansive agent and shrinkage reducing agent was determined through a lab test, and a concrete wall mock-up test was conducted to examine the shrinkage properties and crack control effects of ultra-low shrinkage concrete. As a result, it was confirmed that there was little drying shrinkage deformation in the wall specimen, and furthermore that no cracks were generated.

Construction Method and Control System of the Heat of Hydration for Inchon International Airport Elevated Road Way (인천국제공항 여객터미널 전면 고가 교량 공사 시공방법 및 수화열 대책)

  • 임채만;박명웅;조용기;조선규;김은겸
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.869-881
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    • 1999
  • Inchon International Airport Elevated Road Way is located between the Passenger Terminal Building and Transportaion Center which are Inchon International Airport core construction projects. The deck of the bridge is consists of 5-span or 6-span continuous pre-stressed concrete slab. Steel form has been used to enhance the quality of texture on concrete slab. Steel form has been used to enhance the quality of texture on concrete surface, lower surface of deck slab with the two way arch has been manufactured by highly professional manner in order to get an beautiful exterior architectural looks. The prestressed concrete deck slab is mass concrete structures with a high-specified concrete strength and a varying section in the range of 0.95-2.8m thickness. Therefore high risks of thermal cracking occurrence by heat of hydration highly are expected. To resolve such problem, we adopted type 1 cement and pipe cooking method at construction site through mass concrete specimen test and 3-dimensional analysis. For Pipe cooling we used 25mm diameter stainless pipes with wrinkles. Cooling pipe with spacing 50-60cm has been installed. And continuous pipe cooling with cooling water of 15$^{\circ}C$ was conducted for 2days. In present 8 span of all 29 spans construction has been completed. No thermal cracking heat hydration has been observed yet.

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