• 한국정밀공학회지
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• 제27권7호
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• pp.63-70
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• 2010

We developed a new punching system that generates pinholes expressing texts or images on a plastic plate. The pin-holed plate is used as a new glamorous display board reflecting colorful lights from the light emitting diode (LED) installed on the edge side of the plate. The four degree-of-freedom punching system was designed to make same multiple holes on four plastic plates simultaneously. For this motion, we designed a structure for a simultaneous motion of the system. For even reflection of the lights from texts or images on the board and fast production of the pin-holed boards, fast motion including precise position control is very important. We also built a PC-based integrated control system including a GUI program to help users easily design luminous texts or images on the plastic plate. Also, we conducted a performance test of the system to verify the punching speed and position control of the pin holes on the plate.

• 한국콘크리트학회:학술대회논문집
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• 한국콘크리트학회 2000년도 봄 학술발표회 논문집
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• pp.533-538
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• 2000

In R.C. flat slab system, a brittle punching failure is a very fatal problem. But there is no generally well-defined answer to the problem and there are wide differences in current practical design codes. therefore, in this study, the factors affecting to punching failure mechanism have been studied to find out the punching shear behavior in R.C. flat slabs by comparing other investigations and practical design codes. Therefore, In this study, the factors affecting to punching failure mechanism have been studied to find out the punching shear behavior in R.C. flat slabs by comparing other investigations and practical design codes. The conclusions in this study are summarized as follows; 1) The factors affecting to punching shear are concrete strength ($f_\alpha$), ratio of column side length to slab depth (c/d), ratio of distance from column center to radial contraflexure (l/d), yield strength of steel ($f_y$), flexural reinforcement ratio ($\rho$) and size effects. 2) It is shown that th use of $\surd{f_{ck}}$in applying($f_\alpha$ to punching shear strength estimation may be more sensitive in high concrete strength. 3) The effects of l/d, ($f_y$, size are no clear in the punching failure mechanism, so in the future, it should be investigated with the effects of various composed load.

• 한국해양공학회지
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• 제18권1호
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• pp.1-6
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• 2004

In this paper, the performance of a wave absorbing system using an inclined punching plate, was investigated. Using the multi-domain boundary element method (BEM), the reflection coefficients of an inclined punching plate were tested with various design parameters, such as inclined angle, porosity, and wave frequencies. To confirm the numerical solutions, the systematic model test was conducted at 2-D tank and square tank. The numerical results were in good agreement with the experimental results within the entire frequency range. It was found that an inclined punching plate had an excellent wave absorbing efficiency, compared to a horizontal one. Also, the optimal range of an inclined angle had an excellent wave absorbing efficiency, compared to a horizontal one the optimal range of the inclined angle is 10°<β<20°. The developed wave absorber was installed at KRISO's square basin, and is working effectively for various model tests.

• KIEAE Journal
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• 제14권6호
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• pp.5-13
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• 2014

Various studies on lighting energy savings are conducted, given that lighting energy consumption accounts 23.5% of building energy consumption. Especially, external type light shelf's efficiency is acknowledged; however, its application is limited in Korea, where high rise building ratio is high, due to high wind pressure. This study delves into natural lighting system to cope with wind pressure, and proposes the punching plate-installed light shelf. This study actually draws lighting energy output, according to whether the punching plate is applied through the test-bed, and verifies the effectiveness of the punching plate-installed light shelf. The conclusion is presented below: First) The result of performance evaluation of light shelf with the punching plate in winter solstice showed that the awning area decreased as the opening ratio increased so that the indoor distributed illumination tended to increase, and $-40^{\circ}$ which was advantageous for awning was determined as the proper angle. Second) The light shelf with the punching plate in spring/autumn equinox shows improved lighting according to the angle, and the appropriate angle of light shelf with the punching plate has increased to $15^{\circ}$ and $20^{\circ}$ according to the opening ratio in comparison to $5^{\circ}C$ which is the appropriate angle of light shelf with no punching plate due to the reflection area reduced by the reflecting plate with holes. Third) The result of performance evaluation of light shelf with the punching plate in summer solstice showed that the lighting performance tended to decrease as the opening ratio increased. 4) The light shelf with the punching plate incurs a 50% energy loss in comparison to the light shelf with no punching plate. However, its effectiveness has been proven in the aspects that it can bring a 50% energy saving in comparison to the case with no installation of light shelf and that it can be designed in response to wind pressure on the high floors.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.434-438
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• 2003

The shearing process for the sheet metal is normally used in the precision elements such as semi-conductor components. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional de-burring process. In this paper, we have developed the desktop-type precision punching system to investigate the burr formation mechanism and present kinematically Punch-die auto aligning methodology, for the purpose of burr unifomizing and minimizing, between the rectangular shaped punch and die. By using the scanning electron microscope, the aligned punching results are compared with the miss-aligned ones. Also, we measured the relative burr heights using the self-designed laser measuring device for insitu self aligning. Since it is hard to get the perfect, so called, burr-free edges during the shearing process, we introduced the ultrasonic do-burring machine. The de-burring operation was carried out by a novel do-burring method, the reversal flow resistance method, under different machining loads and abrasive types. The final do-burring results show the validity of our punching do-burring system pursuing the burr-free punched elements.

• 한국방재학회:학술대회논문집
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• 한국방재학회 2008년도 정기총회 및 학술발표대회
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• pp.37-40
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• 2008

The study is an experimental test on full-scale flat plate slab-column interior connection. The punching shear on the flat plate slab-column connection can bring about the reason of the brittle punching shear failure which may result of collapsing the whole structure. From the development of residential flat plate system, the shear reinforcement is developed for preventing the punching shear. For making sure of the punching shear capacity, developed for shear reinforcement in slab-column connection, the structural test is performed. The dimension of the slabs was 2620*2725*180mm with square column (600*800mm). The slabs were tested up to failure monotonic vertical shear forces. The presences of S/S bar and wire mesh substantially increased the punching shear capacity and the ductility of the slab-column connections.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.2430-2434
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• 2005

Automatic FPC punching instrument for the improvement of working condition and cost saving is introduced in this paper. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. 3D Mechanical design tool(Pro/E) is used to manage the exact tolerance circumstances and avoid design failures. Simulation is performed to make the complete vision based punching machine before assembly, and this procedure led to the manufacturing cost saving. As the image processing algorithms, dilation, erosion, and threshold calculation is applied to obtain an exact center position from the FPC print marks. These image processing algorithms made the original images having various noises have clean binary pixels which is easy to calculate the center position of print marks. Moment and Least square method are used to calculate the center position of objects. In this development circumstance, Moment method was superior to the Least square one at the calculation of speed and against noise. Main control panel is programmed by Visual C++ and graphical Active X for the whole management of vision based automatic punching machine. Operating modes like manual, calibration, and automatic mode are added to the main control panel for the compensation of bad FPC print conditions and mechanical tolerance occurring in the case of punch and die reassembly. Test algorithms and programs showed good results to the designed automatic punching system and led to the increase of productivity and huge cost down to law material like FPC by avoiding bad quality.

• Journal of Mechanical Science and Technology
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• 제19권4호
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• pp.968-975
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• 2005

The shearing process for the sheet metal is normally used in the precision elements such as semi-conductor components. In these precision elements, the burr formation brings a bad effect on the system assembly and demands the additional de-burring process, so this imposes high cost on manufacturing. In this paper, we have developed the in-situ auto-aligning precision meso-punching system to investigate the burr formation mechanism and ultimately minimize burr. Firstly, we introduced the punch-die contact sensing method to align the punch and the die at initial state prior to the punching process. Secondly, by using the low-price semi-con­ductor laser, burr formed on the edges is measured intermittently during the punching process. We could, finally, make burr on the sheet metal uniformized and minimized by controlling of the precision X - Y table, $1\;{\mu}m$ resolution, and measuring burr height by semiconductor laser. Experimental results show the validity of our system for pursuing the burr-free punched elements.

• Structural Engineering and Mechanics
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• 제47권5호
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• pp.679-700
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• 2013

Two new predictive design methods are presented in this study. The first is a hybrid method, called neuro-fuzzy, based on neural networks with fuzzy learning. A total of 280 experimental datasets obtained from the literature concerning concentric punching shear tests of reinforced concrete slab-column connections without shear reinforcement were used to test the model (194 for experimentation and 86 for validation) and were endorsed by statistical validation criteria. The punching shear strength predicted by the neuro-fuzzy model was compared with those predicted by current models of punching shear, widely used in the design practice, such as ACI 318-08, SIA262 and CBA93. The neuro-fuzzy model showed high predictive accuracy of resistance to punching according to all of the relevant codes. A second, more user-friendly design method is presented based on a predictive linear regression model that supports all the geometric and material parameters involved in predicting punching shear. Despite its simplicity, this formulation showed accuracy equivalent to that of the neuro-fuzzy model.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2002년도 금형가공 심포지엄
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• pp.239-244
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• 2002

In this study, we developed the manufacturing technology of micro-hole and micro-shaft for micro punching system using micro electrical discharge machining and micro electro chemical machining. Micro punching dies of tungsten carbide with $55\;{\mu}m\;and\;110\;{\mu}m$ diameter and $250\;{\mu}m$ depth were made by micro electrical discharge machining. The form accuracy and surface roughness of die hole were pretty good and it was shown that the punched hole quality was fine. WC micro-shaft with $30\;{\mu}m$ diameter was made by the multistep micro electro chemical machining. The developed technologies can be effectively used in precision manufacturing of micro punching die and mass production of micro-shaft.