• 제목/요약/키워드: Punching Process

검색결과 98건 처리시간 0.021초

EFFECTS OF FORMING PROCESS ON SEALING PERFORMANCE OF FULL-BEAD OF MLS GASKET: FINITE ELEMENT ANALYSIS APPROACH

  • CHO S.-S.;HAN B. K.;CHANG H.;KIM B. K.
    • International Journal of Automotive Technology
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    • 제6권2호
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    • pp.191-196
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    • 2005
  • A full-bead of multi-layer-steel (MLS) engine head gasket is used to seal the combustion gas. Finite element analyses were conducted to assess the dependence of the sealing performance of full-bead on the forming process consisting of embossing and flatting operations. It is demonstrated that the sealing performance is enhanced with more severe deformation of the bead plate during the embossing, i.e., with the increase in the punching depth, the punch height, the punch width and the friction coefficient of the bead plate against the punch and die, and with the decrease in the width of die cavity. Meanwhile, the flatting process that is employed to adjust the height of the embossed full-bead has no influence on the sealing performance.

Nd:YAG UV 레이저를 이용한 연성회로 다층기판 절단특성에 대한 연구 (An analysis of Cutting Characteristic of Multilayer FPCB using Nd:YAG UV Laser System)

  • 최경진;이용현
    • 한국정밀공학회지
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    • 제27권3호
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    • pp.9-17
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    • 2010
  • The FPCB is used for electronic products such as LCD display. The process of manufacturing FPCB includes a cutting process, in which each single FPCB is cut and separated from the panel where a series of FPCBs are arrayed. The most-widely used cutting method is the mechanical punching, which has the problem of creating burrs and cracks. In this paper, the cutting characteristics of the FPCB have been experimented using Nd:YAG DPSS UV laser as a way of solving this problem. To maximize the industrial application of this laser cutting process, test samples of the multilayered FPCB have been chosen as it is actually needed in industry. The cutting area of the FPCB has four different types of layer structure. First, to cut the test sample, the threshold laser cut-off fluence has been found. Various combinations of laser and process parameters have been made to supply the acquired laser cut-off fluence. The cutting characteristics in terms of the variation of the parameters are analyzed. The laser and process parameters are optimized, in order to maximize the cutting speed and to reach the best quality of the cutting area. The laser system for the process automation has been also developed.

Al 합금의 전단작업시 발생하는 버어에 관한 연구 (A Study on the Burr Formation in Shearing with Al Alloy)

  • 고대림;정동원;김진무;이경식
    • 한국기계가공학회지
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    • 제6권2호
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    • pp.17-21
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    • 2007
  • Shearing including punching, blanking, trimming, slitting, etc is one of the most frequently used processes in sheet metal manufacturing. It has been widely used for manufacturing autobody, electronic components, aircraftbody, etc. In this paper, it has been researched by the experiment to examine the effect of burr height corresponding to die clearance, cutting angle, tool sharpness, etc. This paper presents the experimental results with using Al alloy sheet.

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온라인 게임 동기화를 위한 데이터 송수신 구조 (Data Send-Receive Structure for Online Game Synchronization)

  • 주우석
    • 한국게임학회 논문지
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    • 제10권6호
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    • pp.147-155
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    • 2010
  • 본 논문에서는 게임 진행의 동기화를 위해 빠른 데이터 송수신이 가능한 통신 구조에 대해서 제안한다. 이를 위해서 우선, 온라인 게임에서 데이터 송수신 속도가 게임의 장르에 따라 미치는 영향에 대해서 분석하였다. 그리고 게임의 동기화가 게임 진행에 큰 영향을 주는 실시간 온라인 대전 게임과 같은 장르에 적합한 데이터 통신 구조에 대해서 제안하였다. 본 연구에서 제안한 통신 구조는 TCP/UDP 프로토콜을 함께 이용하였으며 공유기를 사용하는 네트워크 환경에서도 적용하여 데이터 송수신 속도가 향상 되었음을 확인하였다. 이러한 데이터 송수신 구조는 다양한 온라인 게임에 적용할 수 있을 것이다.

온간 후방 압출공정에서 AZ31 Mg 합금의 성형 특성 (Plastic Forming Characteristics of AZ3l Mg Alloy in Warm Backward Extrusion)

  • 윤덕재;임성주;김응주;조종두
    • 소성∙가공
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    • 제15권8호
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    • pp.597-602
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    • 2006
  • Bulk plastic forming characteristics were studied for the magnesium alloy, AZ31 in warm backward extrusion. Effects of process conditions such as extrusion ratio, forming temperature, and punching speed were investigated respectively. Variation of microstructure induced by the warm backward extrusion process was observed. Microstructure of the work piece showed evidences of recrystallization under the experiment conditions. It is estimated that in specific punch speed region fast stroke accelerates recrystllization and reduces the forming load.

중공 각재의 프레스 굽힘 변형 특성 (A Characteristics of Bending Deformation in HallowRectangular Tube by Press Die)

  • 이효영;김기성;허관도
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 추계학술대회 논문집
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    • pp.285-288
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    • 2007
  • In the recent years the using of low-density material such as high-strength Al alloy on the various industries is becoming light-weight. High strength and hollow Al alloy is good material for stiffness and recycling. Therefore the advanced manufacturing technology with Al alloy is continuously required in many industrial fields. In this study simplified hallow rectangular section of Al alloy is analyzed by FE analysis. Bending stress is affected punching and rotating of wing-die. The analysis of press bending is preformed at first. The elastic recovery value of component and stress distribution acting from the result of the bending angle of three types were obtained. The designed precesses were analyzed by the commercial FE code, Deform-3D. Forming dies for each process were designed and prototypes were manufactured by the verified forming process. Some of the important features of design parameters in the press bending were reviewed.

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5MW급 해상풍력 Sub-structure Jack-up Platform 최적화 설계 (Optimize Design for 5MW Offshore Wind Turbine Sub-structure Jack-up Platform)

  • 전정도;전언찬
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.115-122
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    • 2012
  • The purpose of this study is to optimize the design of the jack-up platform for 5MW offshore wind turbine system. Considering all the environmental loads such as currents, waves, winds and so on, the members of structures have been designed and optimized based on the AISC and API-RP-2A to be within the allowable stress even in the most critical and severe condition. In addition to the above strength check of structural members, the joint punching shear check and the hydrostatic collapse check are also performed where they are required for the design. The design life of the jack-up platform is 50 years for the static strength check and the fatigue design life is 100 years including to the DFF(Design Fatigue Factor) of 2.0 to have enough stability and workability for the design optimization.

블랭킹 공정을 이용한 STS/Al 클래드 판재의 계면 접합력 측정에 관한 연구 (Study About Measurement of Interfacial Bonding Strength of STS/Al Clad sheet by Blanking Process)

  • 김태호;이광석;김지훈;문영훈;이영선;윤은유
    • 소성∙가공
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    • 제27권5호
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    • pp.267-275
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    • 2018
  • The clad sheet material is produced by a roll-bonding process of one or more materials with different properties. Good formability of clad sheet material is an essential property in to deform a clad metal sheet into a part or component. Performance of the clad sheet material largely depends on interfacial bond strength between different materials. In this study, interfacial bond strength of STS/Al clad sheet was analyzed by varying experimental parameters using a blanking process. Experimental parameters are the punching speed, clearance, and stacking order of plate materials. In addition, blanking test results were compared with bond strengths measured by the T-peel test, that analyzes interface bonding strength of the standard clad sheet. The blanking process was analyzed by the finite element method under the sticking condition of interface of different materials, and experimental results and analysis results were compared.

An experimental study of the mechanical performance of different types of girdling beams used to elevate bridges

  • Fangyuan Li;Wenhao Li;Peifeng Wu
    • Structural Engineering and Mechanics
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    • 제85권4호
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    • pp.563-571
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    • 2023
  • Girdling underpinning joints are key areas of concern for the pier-cutting bridge-lifting process. In this study, five specimens of an underpinning joint were prepared by varying the cross-sectional shape of the respective column, the process used to treat the beam-column interface (BCI), and the casting process. These specimens were subsequently analyzed through static failure tests. The BCI was found to be the weakest area of the joint, and the specimens containing a BCI underwent punching shear failure. The top of the girdling beam (GB) was subjected to a circumferential tensile force during slippage failure. Compared to the specimens with a smooth BCI, the specimens subjected to chiseling exhibited more pronounced circumferential compression at the BCI, which in turn considerably increased the shear capacity of the BCI and the ductility of the structure. The GB for the specimens containing a column with a circular cross-section exhibited better shear mechanical properties than the GB of other specimens. The BCI in specimens containing a column with a circular cross-section was more ductile during failure than that in specimens containing a column with a square cross-section.

서브셀 모델링을 통한 니들 펀치 C/SiC 복합재료의 멀티스케일 유한요소해석 (Multiscale Finite Element Analysis of Needle-Punched C/SiC Composites through Subcell Modeling)

  • 임형준;최호일;이민정;윤군진
    • 한국전산구조공학회논문집
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    • 제34권1호
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    • pp.51-58
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    • 2021
  • 본 논문에서는 Needle-punched C/SiC 복합재료 해석을 위한 효율적인 멀티스케일 해석기법을 소개한다. 기존 Needle-punching으로 인해 복잡한 미소구조를 갖는 NP 복합재료는 기존의 제안된 복합재료 멀티스케일 기법으로 물성을 계산하는 것은 한계가 있어 왔다. 이를 극복하기 위해 micro-CT 이미지 촬영을 통해 NP 복합재료의 미소구조를 면밀히 파악할 수 있었고, 이미지 프로세싱을 바탕으로 실제구조와 직접적으로 대응할 수 있는 3D high fidelity 모델을 구축하였다. 또한 유한요소해석에 맞춰 요소크기를 조절할 수 있는 sub-region processing 소개를 바탕으로 효율적인 유한요소해석을 수행하였다. NP 복합재료의 미소구조 거동뿐만 아니라, macro-scale 구조해석의 적용을 위해 subcell 모델링을 제안하였다. Needle-punching에 의한 Z축 NP 섬유의 규칙적인 간격을 이용하여 모델링을 수행할 수 있었다. 제안한 두 종류의 모델은 균질화 기법을 이용하여 등가거동 및 등가물성을 파악하였으며, 추가적인 실험 결과와의 비교를 통해 검증을 수행하였다.