• Title/Summary/Keyword: Punching

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A Study on Shear Fracture Behavior of Metal in Micro Hole Punching Process (금속 소재의 미세 홀 펀칭 시 전단 파괴 거동 연구)

  • 유준환;임성한;주병윤;오수익
    • Transactions of Materials Processing
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    • v.12 no.4
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    • pp.314-319
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    • 2003
  • In the micro hole punching, the size and shape of burr and burnish zone are very important factors to evaluate quality of micro holes which depend on punch-die clearance, strain rate, workpiece material and etc. To get micro holes with small burr and wide burnish zone for industrial demands, not only the parametric study but also a study on fracture behavior in shear band are necessary. In this study, 100 $\mu$m, 25 $\mu$m micro holes in diameter were fabricated on brass (Cu63/Zn37) and SUS 316 foils as aspect ratio 1:1, and the characteristics of micro holes was investigated comparing with those of macro holes over several mm by scanning electron microscopic views and section views. Like macro hole, micro hole is also composed of 4 portions, rollover. burnish zone, fracture zone and burr, and it shows similar fracture behavior in shear band. But by high strain rate (10$^2$∼10$^3$s$^{-1}$ ) condition unlike that of macro hole fabrication and by the increment of relative grain size in the direction of the workpiece thickness, fracture zone is not observed.

Evaluation of Injection Property on the Crack Repair Method by Installing the Packer with Right Angle Drill Type in RC Structure

  • Ko, Jinsoo;Lee, Sungbok;Kim, Byungyun;Seo, Cheho
    • Architectural research
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    • v.11 no.2
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    • pp.27-34
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    • 2009
  • The purpose of this study is to investigate the problem of crack repair materials and methods in existing concrete structure and to propose the effective injection method on crack repair by packer type. The result of this study is as follows. It is investigated that the crack width in the inner matrix of concrete structure is decreased about 30-40% than that in the surface of the concrete structure. Also it is showed that the possibility which could be monolithic with injection part became higher if the injection part is installed near to surface of concrete on the punching method to vertical direction against crack area. The injection of repair material can be poured smoothly under about $10N/mm^2$ pressure on the condition that cracks are monolithic with injection part without dust by drill. The method which is effective injection for a repair material is the punching method in compliance with coredrill. But, the research continuously is necessary about minimum injection pressure.

Development of Fine Blanking Die with Fluid Chamber and its Application to Procuction of Circular Blanks in a Hydraulic Press (간이 파인 블랭킹 금형의 개발을 통한 범용 유압 프레스에서의 원형 정밀진단 가공성 연구)

  • Kim, J.H.;Ryu, J.G.;Chung, W.J.
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.5
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    • pp.157-163
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    • 1996
  • This paper is concered on the development of low-cost fine blanking die with two fluid chambers of which the pressure can be controlled by a hydraulic unit and its application to producting circular blanks in a conventional hydraulic press, not in a special triple-action press usually adopte in fine blanking operation. Four important working parameters affecting on the precision accuracy of products such as existence and position of Vee-ring, stripping force and counter punching force are primarily considered for experiments. Finite element analysis by suing ABAQUA software is approxi- mately made for blanking of circular specimen with a flat stripper plate and then compared with experimental measurements. The the theoretical prediction of camber height which represents deflection of a dish-shaped specimen after blanking seems to give a qualitatively good agreement. It is shown through experiments the the camber height decreases with decreasing stripping force and also with increasing counter punching force, but particularly depending on the latter much more than the former.

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Evaluation of Injection Property on the Crack Repair Method by installing the packer with Right Angle Drill Type in RC Structure (직각천공방식으로 패커를 설치한 콘크리트 균열보수공법의 보수재 주입특성에 관한 연구)

  • Ko Jin-Soo;Lee Sung-Bok;Seo Che-Ho
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.2 s.20
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    • pp.91-98
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    • 2006
  • The purpose of this study is to investigate the problem of crack repair materials and methods in existing concrete structure and to propose the effective injection method on crack repair by packer type. The result of this study is as follows. It is investigated that the crack width in the inner matrix of concrete structure is decreased about 30-40% than that in the sulfate of the concrete structure. Also it is showed that the possibility which could be monolithic with injection part became higher if the injection part if installed near to surface of concrete on the punching method to vertical direction against crack area. The injection of repair material can be poured smoothly under about $10N/mm^2$ pressure on the condition that cracks are monolithic with injection part without dust by drill. The effective method to pour the injection repair material is the punching method by coredrill but several research to minimize injection pressure should be continually.

Theoretical Assessment of Limit Strengthening Ratio of Bridge Deck Based on the Failure Characteristic (교량 바닥판의 파괴형태를 고려한 임계보강재비의 이론적 산정)

  • 심종성;오홍섭;유재명
    • Journal of the Korea Concrete Institute
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    • v.14 no.1
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    • pp.110-117
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    • 2002
  • In a strengthened bridge deck which received increased service loads, failure patterns of bridge deck vary depending on deck thickness, compressive strength of concrete, yielding strength of reinforcement, reinforcement ratio and additional strengthening ratio. General failure pattern that is most commonly reported as punching shear failure after the main rebar yields, followed by yielding of distributing rebar. In this paper, by Proposing a limit to the amount of strengthening material, a brittle failure can be prevented and a ductile failure mode similar to that developed in unstrengthened deck is derived. In order to calculated the limit strengthening ratio, the yield line theory and previously proposed plastic punching shear model have been used

Punching of Micro-Hole Array (미세 홀 어레이 펀칭 가공)

  • Son Y. K.;Oh S. I.;Rhim S. H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.193-197
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    • 2005
  • This paper presents a method by which multiple holes of ultra small size can be punched simultaneously. Silicon wafers were used to fabricate punching die. Workpiece used in the present investigation were the rolled pure copper of $3{\mu}m$ in thickness and CP titanium of $1.5{\mu}m$ in thickness. The metal foils were punched with the dies and arrays of circular and rectangular holes were made. The diameter of holes ranges from $2-10{\mu}m$. The process set-up is similar to that of the flexible rubber pad forming or Guerin process. Arrays of holes were punched successfully in one step forming. The punched holes were examined in terms of their dimensions, surface qualities, and potential defect. The effects of the die hole dimension on ultra small size hole formation of the thin foil were discussed. The optimum process condition such as proper die shape and diameter-thickness ratio (d/t) were also discussed. The results in this paper show that the present method can be successfully applied to the fabrication of ultra small size hole array in a one step operation.

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Effect of progressive shear punch of a foundation on a reinforced concrete building behavior

  • Naghipour, Morteza;Niak, Kia Moghaddas;Shariati, Mahdi;Toghroli, Ali
    • Steel and Composite Structures
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    • v.35 no.2
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    • pp.279-294
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    • 2020
  • Foundation of a building is damaged under service loads during construction. First visit shows that the foundation has been punched at the 6 column's foot region led to building rotation. Foundation shear punching occurring has made some stresses and deflections in construction. In this study, progressing of damage caused by foundation shear punching and inverse loading in order to resolve the building rotation has been evaluated in the foundation and frame of building by finite element modeling in ABAQUS software. The stress values of bars in punched regions of foundation has been deeply exceeded from steel yielding strength and experienced large displacement based on software's results. On the other hand, the values of created stresses in the frame are not too big to make serious damage. In the beams and columns of ground floor, some partial cracks has been occurred and in other floors, the values of stresses are in the elastic zone of materials. Finally, by inverse loading to the frame, the horizontal displacement of floors has been resolved and the values of stresses in frame has been significantly reduced.

Fatigue Safety Evaluation of the Half-Depth Precast Deck with RC Rib Panel (리브 형상을 갖는 반단면 프리캐스트 바닥판의 피로 안전성 평가)

  • Hwang, Hoon Hee
    • Journal of the Korean Society of Safety
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    • v.34 no.5
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    • pp.103-110
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    • 2019
  • In order to reduce the accidents occurring at construction sites, it is necessary to approach with harmonious measures considering various aspects such as systems, training, facilities, and protection equipments. Suggestion of safe construction method can be a good alternative. In the previous study, the half-depth precast deck with RC rib panel was proposed as an alternative method for safe bridge deck construction, and the performance required by the design code was verified through a four-point bending test. But the actual bridge deck is subjected to the repetitive action of the wheel load rather than the bending condition due to the four-point load. In this study, fatigue test was performed by repeating the wheel load $2{\times}10^6$ cycles to verify the safety of the half-depth precast deck with RC rib panel under actual conditions. As a result, fatigue effect due to repetition of wheel load was not significant in terms of serviceability such as crack width and deflection. In the residual strength test conducted after the fatigue test, the half-depth precast deck with RC rib panel failed by punching shear which is typical failure mode of bridge decks and the residual strength was similar to the punching strength of the RC and PSC bridge decks in spite of the fatigue effects.

A Study on the Impact Behavior of Bulletproof Materials According to the Combining Method

  • Jihyun Kwon;Euisang Yoo
    • Elastomers and Composites
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    • v.57 no.4
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    • pp.157-164
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    • 2022
  • Representative bulletproof materials, such as aramid or ultra-high molecular weight polyethylene(UHMWPE), have excellent strength and modulus in the plane direction but are very vulnerable to forces applied in the thickness direction. This paper reports a study on the effects of reinforcement in the thickness direction when bulletproof composite fabrics are prepared to improve their performance. Aramid and UHMWPE fabrics were combined using the film-bonding, needle-punching, or stitching methods and then subjected to low-velocity projectile and ball-drop impact tests. The results of the low-velocity projectile test indicated that the backface signature(BFS) decreased by up to 29.2% in fabrics obtained via the film-bonding method. However, the weight of the film-bonded fabric increased by approximately 23% compared with that obtained by simple lamination, and the fabric stiffened on account of the binder. Flexibility, light weight for wearability, and excellent bulletproof performance are very important factors in the development of bulletproof materials. When the needle-punching method was used, the BFS increased as the fibers sustained damage by the needle. When the composite fabrics were combined by stitching, no significant difference in weight and thickness was observed, and the BFS showed similar results. When a diagonal stitching pattern was employed, the BFS decreased as the stitching density increased. By contrast, when a diamond stitching pattern was used, the fabric fibers were damaged and the BFS increased as the stitching density increased.

Hysteretic Behavior of Slab-Column Joint Using Bended Type Shear Reinforcement (절곡형 전단보강근을 사용한 슬래브-기둥 접합부의 이력 거동)

  • Lee, Hyun-Ho;Lee, Do-Bum;Lee, Li-Hyung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.10 no.3
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    • pp.211-218
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    • 2006
  • From the development of residential flat plate system, continuously bended shear reinforcement is developed for the prevention of punching shear. To know the punching shear capacity of developed shear reinforcement in slab-column joint, structural test is performed. The testing parameters are shear reinforcement types, such as no reinforcement, bended shear reinforcement, and head stud reinforcement. To verify the lateral capacity, cyclic load is applied under the constant vertical load condition. The results of tests are compared to as global displacement, slab-column joint strength. From the test results, the resisting capacity of developed shear reinforcement system has a good performance in the story drift ratio.