• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.11a
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• pp.50-53
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• 2000

The effect of punching density on the mechanical and thermal properties of nonwoven needle-punched carbon/phenol composite was studied. The carbonized preforms were farmed into composites with phenol resin. The interlaminar shear, tensile and flexural strengths were increased with increasing punching density. However, excessive punching density decreased interlaminar shear and tensile strengths. Erosion rate of carbon/phenol composite was decreased with increasing punching density

• Journal of the Korea Concrete Institute
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• v.14 no.5
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• pp.653-659
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• 2002

Recently, the failure case of the bridge deck slabs have been increasing in Korea and it was observed that the failure modes of most deck slabs collapsed were not caused by flexural moment but by local punching shear. The main reason of the failures was the punching shear failure of deck slabs under heavy truck traffics. This paper presents test results obtained from punching shear tests performed on prestressed precast deck specimens. Cracking patterns, failure modes, deflections, and stresses are included as well as discussion of the punching shear strength observed during punching shear tests. Static lest specimens had punching shear failures at loads much higher than predicted by the current codes. Tests results indicate that current code provisions appear to be conservative.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.1084-1087
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• 1997

In this paper, we developed the micro NCT system for punching the thin plates, which is driven is driven by the standalone type microprocessor. In order to adjust the alignment between the punch and die in-situ punching procedures, the non-contact type laser sensor for measuring the burr and micro-driving system for punching die with using the differential screw are developed. The height of burr in four directions in the punched hole of test specimen are measured, and the measured data are transferred to the personal computer by RS232C serial communication technology. In the personal computer, by using the graphic user interface type monitoring program and data handling procedures which includes the filtering algorithms, the direction and length of movement of the die position is decided and these data are transferred back to the microprocessor. The microprocessor drives the micro positioning stage based on these data. Even if this method is not a perfect solution for the in-situ alignment in micro punching, but this alignment methodology is accomplished in the same stage just after the punching that we hope to solve the alignment problem in the punching system based on this technology.

• Transactions of Materials Processing
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• v.15 no.3 s.84
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• pp.220-225
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• 2006

This paper investigates the characteristics of a hydro-mechanical punching process. The hydro-mechanical punching process is divided into two stages: the first stage is the mechanical half piercing in which an upper punch goes down before the initial crack is occurred; the second stage is the hydro punching in which a lower punch goes up until the final fracture is occurred. Ductile fracture criteria such as the Cockcroft, Brozzo and Oyane are adopted to predict the fracture of sheet material. The index values of ductile fracture criteria are calculated with a user material subroutine, VUMAT in the ABAQUS Explicit. The hydrostatic pressure retards the initiation of a crack in the upper region of the blank and induces another crack in the lower region of the blank during the punching process. The final fracture zone is placed at the middle surface of the blank to the thickness direction. The result demonstrates that the hydro-mechanical punching process makes a finer shearing surface than the conventional one as hydrostatic pressure increases.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.10a
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• pp.287-290
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• 2005

The shearing and punching processes are analyzed with the finite element method using an isotropic material model. The experimental result in the punching process shows that final radiuses of sheet metal according to the rolling direction and transverse direction are different because of the material anisotropy. The material anisotropy is induced by complicated large deformation in the polycrystalline aggregate. The contact region between the punch and sheet metal experiences severe deformation such as shear, compression and tension in the punching process. In this paper, the analysis of punching process for Al 1100 is performed with the ABAQUS Standard. The analysis of texture development and evolution is carried out based on the deformation history in the punching process. The deformation histories are extracted by UMAT in the ABAQUS Standard. The torture development is investigated with the pole figure and yield surface during the punching process.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2005.05a
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• pp.159-162
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• 2005

The milli-components for electronic and medical device etc. have been manufactured by conventional process. Forming and machining process for those milli-components need tremendous cost and time because products require higher dimensional accuracy than the conventional ones. For instance, conventional mechanical punching process has many drawbacks for applying to high accuracy products. The final radius of hole can be varied and burr which interrupting another procedure is generated. Hydro-mechanical punching process makes possible to reduce amount of burr and obtain the fine shearing surface using the operating fluid. Hydrostatic pressure retards occurrence of initial crack and induces to locate the fracture surface in the middle of sheet to thickness direction. In this paper, Hydro-mechanical punching process is analyzed using finite element method and the effect of hydrostatic pressure is evaluated during punching process. The prediction of fracture is performed adopting the various ductile fracture criteria such as Cockcroft, Brozzo and Oyane's criterion using a user subroutine in ABAQUS explicit.

• 제어로봇시스템학회:학술대회논문집
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• 2005.06a
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• pp.2430-2434
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• 2005

Automatic FPC punching instrument for the improvement of working condition and cost saving is introduced in this paper. FPC(flexible printed circuit) is used to detect the contact position of K/B and button like a cellular phone. Depending on the quality of the printed ink and position of reference punching point to the FPC, the resistance and current are varied to the malfunctioning values. The size of reference punching point is 2mm and the above. Because the punching operation is done manually, the accuracy of the punching degree is varied with operator's condition. Recently, The punching accuracy has deteriorated severely to the 2mm punching reference hall so that assembly of the K/B has hardly done. To improve this manual punching operation to the FPC, automatic FPC punching system is introduced. Precise mechanical parts like a 5-step stepping motor and ball screw mechanism are designed and tested and low cost PC camera is used for the sake of cost down instead of using high quality vision systems for the FA. 3D Mechanical design tool(Pro/E) is used to manage the exact tolerance circumstances and avoid design failures. Simulation is performed to make the complete vision based punching machine before assembly, and this procedure led to the manufacturing cost saving. As the image processing algorithms, dilation, erosion, and threshold calculation is applied to obtain an exact center position from the FPC print marks. These image processing algorithms made the original images having various noises have clean binary pixels which is easy to calculate the center position of print marks. Moment and Least square method are used to calculate the center position of objects. In this development circumstance, Moment method was superior to the Least square one at the calculation of speed and against noise. Main control panel is programmed by Visual C++ and graphical Active X for the whole management of vision based automatic punching machine. Operating modes like manual, calibration, and automatic mode are added to the main control panel for the compensation of bad FPC print conditions and mechanical tolerance occurring in the case of punch and die reassembly. Test algorithms and programs showed good results to the designed automatic punching system and led to the increase of productivity and huge cost down to law material like FPC by avoiding bad quality.

• Journal of Korean Association for Spatial Structures
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• v.15 no.2
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• pp.95-103
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• 2015

UHPC(Ultra High Performance Concrete) is used widely with its remarkable performance, such as strength, ductility and durability. Since the fibers in the UHPC can control the tensile crack, the punching shear capacity of UHPC is higher than that of the conventional concrete. In this paper, seven slabs with different thickness and fiber volume ratio were tested. The ultimate punching shear strength was increased with the fiber volume ratio up to 1%. The shear capacity of specimens with the fiber content 1% and 1.5% do not have big differences. The thicker slab has higher punching shear strength and lower deformation capacity. The critical sections of punching shear failure were similar regardless of the fiber volume ratio, but it were larger in thicker slab.

• 한국방재학회:학술대회논문집
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• 2008.02a
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• pp.37-40
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• 2008

The study is an experimental test on full-scale flat plate slab-column interior connection. The punching shear on the flat plate slab-column connection can bring about the reason of the brittle punching shear failure which may result of collapsing the whole structure. From the development of residential flat plate system, the shear reinforcement is developed for preventing the punching shear. For making sure of the punching shear capacity, developed for shear reinforcement in slab-column connection, the structural test is performed. The dimension of the slabs was 2620*2725*180mm with square column (600*800mm). The slabs were tested up to failure monotonic vertical shear forces. The presences of S/S bar and wire mesh substantially increased the punching shear capacity and the ductility of the slab-column connections.

• Journal of Ocean Engineering and Technology
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• v.35 no.2
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• pp.113-120
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• 2021

In order to perform a precise wave tank experiment, it is necessary to maintain the incident wave generated by the wavemaker in a steady state and to effectively remove the reflected waves. In this paper, a combined sloping-wall-type punching plate wave absorber was proposed to attenuate reflected waves effectively in a two-dimensional mini wave tank. Using the four-point reflection separation method, the reflected waves were measured to determine the reflection coefficients. Experiments were conducted under various punching plate porosities, sloping plate angles, and incident wave conditions to evaluate the performance of the combined punching plate wave absorber. The most effective wave absorbing performance was achieved when the porosity was 10% and the inclination angle of the punching plate was 18.6° under the present condition. It was also found that the installation of the sloping plate could improve the wave attenuation performance by generating the shoaling effect of the incident wave.