• Title/Summary/Keyword: Punch test

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A Study on Material Degradation Evaluation of 9Cr1MoVNb Steel by Micromechanics Test Method (미소역학 시험기법에 의한 9Cr1MoVNb강의 열화도 평가)

  • Baek, Seung-Se;Na, Sung-Hoon;Yoo, Hyun-Chul;Lee, Song-In;Ahn, Haeng-Gun;Yu, Hyo-Sun
    • Proceedings of the KSME Conference
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    • 2000.11a
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    • pp.105-110
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    • 2000
  • The Micromechanics test is new test method which uses comparatively smaller specimen than that required in conventional material tests. There are several methods, such as small-specimen creep test, the continuous indentation test, and small punch(SP) test. Among them, the small punch(SP) test method has been applied to many evaluation fields, such as a ductile-brittle transition temperature, stress corrosion cracking, hydrogen embrittlement, and fracture properties of advanced materials like FGM or MMC. In this study, the small punch(SP) test is performed to evaluate the mechanical properties at high/low temperature from $-196^{\circ}C$ to $650^{\circ}C$ and the material degradation for virgin and aged materials of 9Cr1MoVNb steel which has been recently developed. The ${\Delta}P/{\Delta}{\delta}$ parameter defined a slope in plastic membrane stretching region of SP load-displacement curve decreases according to the increase of specimen temperature, and that of aged materials is higher than the virgin material in all test temperatures. And the material degradation degrees of aged materials with $630^{\circ}C$ -500hrs and $630^{\circ}C$ -1000hrs are $36^{\circ}C$ and $38^{\circ}C$ respectively. These behaviors are good consistent with the results of hardness($H_v$) and maximum displacement(${\delta}_{max}$).

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A Study on the Mechanical Properties and Bending Formability Evaluation of the Spring Strip Materials (박판 스프링용 재료의 기계적특성과 굽힘가공성 평가 연구)

  • Won, S.T.;Lim, K.H.
    • Transactions of Materials Processing
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    • v.15 no.9 s.90
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    • pp.660-666
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    • 2006
  • This study examined the mechanical properties and bending formability evaluation of spring strip materials(SK5 CSPH, STS 301 CSP-EH, C7701-H). The hardness test and tensile test were performed at room temperature($20^{\circ}C$) for mechanical properties. The U-bending test were carried out at various conditions of punch corner radius(Rp), ratio of punch comer radius/thickness(Rp/t) and ratio of clearance/thickness(Rp/t) and ratio of clearance/thickness(C/t) for bending formability evaluation.

Evaluation of Mechanical Properties of RPV Clad by Small Punch Tests

  • Lee, Joo-Suk;Kim, In-Sup
    • Nuclear Engineering and Technology
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    • v.34 no.6
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    • pp.574-585
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    • 2002
  • The microstructural characteristics and its related mechanical properties of RPV cladding have been investigated using small punch (SP) tests. SA508 Cl.3 RPV steel plates were overlay cladded with the type ER309L welding consumables by submerged arc welding process. Although the RPV clad material had a small portion of 5 ferrite phase, it still showed the ductile to brittle transition behavior The transition temperature was determined by the SP test and it depended on the content of $\sigma$ phase, specimen size, and determination methods. The fracture appearance of SP specimen was changed from circumferential to radial cracking as test temperature became low, and below the transition temperature region, ER309L cladding usually fractured along the 6 ferrite by the low temperature failure of ferrite phase.

Study on Deformation Characteristics of Hole Expansion Test and Its Applicability (구멍확장시험의 변형특성 및 활용성 연구)

  • Han, S.S.;Lee, H.Y.
    • Transactions of Materials Processing
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    • v.28 no.3
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    • pp.154-158
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    • 2019
  • The hole expansion tests using conical punch, flat punch or hemispherical punch are widely used for stretch flangeability verification of HSS. In this study, we investigate the strain distribution on the shear edges of the hole expansion test using grid marking and a projector. A small crack at the edge is distributed, resulting in a large gap between the HER and the crack strain. The strain distribution at the edges is irregular due to anisotropy of sheet metal. While an edge perpendicular to the rolling direction indicate a lower strain level compared to an edge parallel to the rolling direction, edge cracks occur at the edge perpendicular to the rolling direction. To predict the manifestation of edge cracks in FE analysis, the result of the hole expansion test with a crack strain measurement may well be a better tool than FLD. In this case, the level of strain and the direction of the edge relative to the rolling direction should be well considered.

Evaluation of Fracture Toughness Using Small Punch Test for Aluminum 6061-T6 Type-3 Cylinder Liner (소형펀치시험법을 이용한 알루미늄 6061-T6 Type-3 용기 라이너의 파괴인성 평가)

  • Ma, Young-Wha;Lee, Seong-Hoon;Yoon, Kee-Bong
    • Journal of the Korean Institute of Gas
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    • v.15 no.4
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    • pp.21-26
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    • 2011
  • Type-3 cylinder liner has a limitation of machining the standard specimen for fracture toughness test because it has approximately 5 mm in thickness as well as a curvature. Hence, it needs to be employed a miniature specimen test technique to evaluate fracture toughness of the cylinder liner. In this study, small punch (SP) test method was employed to evaluate fracture toughness of the cylinder liner. Load-displacement curve result measured from the SP test showed that the liner material was failed during membrane stretching in the general SP load-displacement curve. Additionally, it was shown that liner material was isotropic although the amount of plastic deformation was different depending on the direction due to manufacturing process characteristics. Fracture toughness, $J_{Ic}$, was evaluated using the SP test data. The value of fracture toughness obtained was $13.0kJ/m^2$. This value was similar to that of the same kind of materials. Therefore, the fracture toughness evaluated using the SP test data was reasonable.

Experimental Investigation on Forming Limit of Laser Welded Blank Sheets (레이저 합체박판의 성형한계평가 실험에 관한 연구)

  • 박승우;구본영;금영탁;강수영;류석종
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.10a
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    • pp.72-75
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    • 1997
  • In this paper, the forming limits of laser welded blank sheets are introduced, obtained from a tensile test and a hemispherical dome punch test. Especially, the forming limit diagram(FLD) on the heat affected zone with a width 2.54mm is emphasized. Also, the experimental experiences in finding specific strain conditions are discussed.

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Analysis of Sheet Metal Forming for Non-Axisymmetric Deep Drawing Products (비축대칭 디프 드로잉 제품의 박판 성형 해석)

  • 박동환;배원락;강성수
    • Transactions of Materials Processing
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    • v.10 no.3
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    • pp.185-192
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    • 2001
  • In order to obtain the optimal products in deep drawing process, elliptical deep drawing tests were carried out with several shape radii of the punch and die. As parameters on testing, shape radii of the punch and die were selected. In addition, the conventional shape radii have been determined by trial-and-error using industrial experience and post processing test, and only approximate shape radii of the punch and die have been presented. The optimal shape radii of the punch and die in elliptical deep drawing process with biaxisymmetric blank shape are proposed. In this study, we suggest the appropriate conditions to be applicable to the actual manufacturing processes through the experiment and finite element method.

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Friction Welding Optimization of Hot Die Punch Materials and Its AE Evaluation (열간 금형재의 마찰용접 최적화와 AE평가)

  • Oh, S.K.;Kong, Y.S.;Park, I.D.;Yoo, I.J.
    • Journal of Power System Engineering
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    • v.4 no.4
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    • pp.54-58
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    • 2000
  • The complete joining method for dissimilar hot die punch materials and its real-time evaluation method are not available at present. Brazing method has been used for joining them, but it is known that the welded joint by the brazing has the lower bonding efficiency and reliability than the diffusion welding. The friction welding with a diffusion mechanism in bonding was applied in this study. So, this work was carried out to determine the optimal friction welding conditions and to analyze mechanical properties of friction welded joints of hot die punch materials (STD61 for the blade part of hot die punch) to alloy steel (SCM440 for the shank part of hot die punch) such as plunger. In addition, acoustic emission test was carried out during friction welding to evaluate the weld quality.

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An Experimental Study on Improvement of Formability for Elliptical Deep Drawing Process (타원형 디프 드로잉 공정의 성형성 향상에 관한 실험적 연구)

  • 박동환;박상봉;강성수
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.120-127
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    • 2000
  • Recently, most of researches for sheet metal deep drawing process have been performed on the formability of axisymmetric shape, but there are not any concrete reports on the formability of non-axisymmetric shape. In addition, the conventional shape radius of the punch and die has been determined by trial-and-error using industrial experience and post processing test, and only approximate shape radius of the punch and die has been presented. In this study, the optimal shape radius of the punch and die in deep drawing process with biaxisymmetric blank shape is proposed. Through the deep drawing experiment, especially it is found that in order to obtain the optimal products, and improvement of formability can be researched by selection of such punch and die shape radius that gives an adequate thickness distribution in all processes.

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소형 펀치 시험에 의한 강용접부의 파괴강도 평가에 관한 연구 1

  • 유대영;정세희;임재규
    • Journal of Welding and Joining
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    • v.7 no.3
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    • pp.28-35
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    • 1989
  • It was reported that the toughness for welded region was influenced by various factors such as the gradient for prior austenite grain size, the variation of microhardness and the characteristic microstructure depending on distance from the fusion boundary. Therefore, in order to evaluate the fracture strength of the weldment in which the microstructures change continuously, it is important to assess the peculiar strength of each microstructure in welded region. It was known that the small punch(SP) test technique which was originally developed to study the irradiation damage effect for the structures of nuclear power plant was also useful to investigate the strength evaluating of nonhomogeneous materials. In this paper, by means of a small punch test technique the possibility of evaluating strength of parent and welded region in SS41 and SM53B steels was investigated. The obtained results are summerized as follows: 1) The small punch test which showed markedly the ductile-brittle transition behavior in this experiment may be applied to evaluation for the fracture strength of welded region. 2) It was shown that the ductile-brittle regime lied in Region III(plastic membrane stretching region) of the flow characteristics observed in SP test. 3) The SP test technique which shows a more precipitous energy change transition behavior than the other test technique is able to estimate the more precise transition temperature. 4) It could be seen that in comparision with the structure of parent the structure of weld HAZ in SS41 steel was improved while it in SM53B steel was deteriorated.

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