• 소성∙가공
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• 제24권1호
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• pp.5-12
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• 2015

In the current study, fundamental deep drawing characteristics of Ti-6Al-4V alloy sheets were investigated to establish the effect of processing conditions on large size square deep drawn cups. To accomplish this study, FE-simulations (Abaqus) were performed to determine optimum blank size, friction coefficient, the gap between punch and die, etc. The simulated processing parameters were verified experimentally. Based on the FE-simulation results, deep drawing was performed with various blank holding loads and sample sizes. In order to improve the formability of Ti-6Al-4V sheet, various lubricant methods were evaluated. Tensile tests and thickness measurements were conducted on the formed sheets. Processing parameters including blank holding force, lubricants, and optimum blank size, were selected to achieve improved drawing quality. With the optimum processing condition, a $200mm{\times}200mm$ cup was deep drawn successfully.

• 대한기계학회논문집
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• 제14권5호
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• pp.1129-1137
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• 1990

본 연구에서 사용된 유한요소 방정식은 국부 질점좌표계(natural convected coordinate system)를 이용하여 변형을 묘사하는 대변형을 고려한 탄소성 증분 수식을 사용하였고, 국부 질점 좌표계를 사용함으로써 변형도 성분이나 구성 방정식의 성분들 에 대한 좌표 변환 과정을 생략할 수 있다. 재료는 수직 이방성으로 가정하였다.

• 한국표면공학회지
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• 제46권1호
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• pp.42-47
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• 2013

The strain-induced phase transformation from austenite to martensite is responsible for the high strength and ductility of TRIP steels. However high strength steels are susceptible to hydrogen embrittlement. This study aimed to evaluate the effects of hydrogen on the behavior of hydrogen delayed fracture in TRIP steel with hydrogen charging conditions. The electrochemical hydrogen charging was conducted at each specimen with varying current density and charging time. The relationship between hydrogen concentration and mechanical properties of TRIP steel was established by SP test and SEM fractography. The maximum loads and displacements of the TRIP steel in SP test decreased with increasing hydrogen charging time. The results of SEM fractography investigation revealed typical brittle mode of failure. Thus it was concluded that hydrogen delayed fracture in TRIP steel result from the diffusion of hydrogen through the ${\alpha}$' phase.

• 한국정밀공학회지
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• 제21권9호
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• pp.32-40
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• 2004

This paper deals with an automated computer-aided process planning and die design system by which designer can determine operation sequences even if they have a little experience in process planning and die design for axisymmetric products. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and the die design modules consider several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi former, and the availability of standard parts. They can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution on the level of the required forming loads by controlling the forming ratios. Especially in die design module an optimal design technique and horizontal split die were investigated for determining appropriate dimensions of components of multi-former die set. It is constructed that the proposed method can be beneficial for improving the tool life of die set at practice.

• Steel and Composite Structures
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• 제35권2호
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• pp.279-294
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• 2020

Foundation of a building is damaged under service loads during construction. First visit shows that the foundation has been punched at the 6 column's foot region led to building rotation. Foundation shear punching occurring has made some stresses and deflections in construction. In this study, progressing of damage caused by foundation shear punching and inverse loading in order to resolve the building rotation has been evaluated in the foundation and frame of building by finite element modeling in ABAQUS software. The stress values of bars in punched regions of foundation has been deeply exceeded from steel yielding strength and experienced large displacement based on software's results. On the other hand, the values of created stresses in the frame are not too big to make serious damage. In the beams and columns of ground floor, some partial cracks has been occurred and in other floors, the values of stresses are in the elastic zone of materials. Finally, by inverse loading to the frame, the horizontal displacement of floors has been resolved and the values of stresses in frame has been significantly reduced.

• 대한조선학회지
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• 제54권4호
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• pp.39-46
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• 2017

잭업 드릴링 리그는 해양 원유 및 가스개발 분야에 폭넓게 사용되어지고 있다. 초기 모델은 수심 60미터 이하의 천수영역에서 운용되었고, 최근에는 대수심 150미터와 가혹한 환경조건에 대응하도록 개발이 되어 왔다. 본 기고에서는 북해 유전에 사용되는 잭업리그의 전선해석을 수치해석방법을 통하여 검토하였다. 첫번째로, 북해의 환경조건을 분석하고, 해저지질조사 보고서를 통하여 지질특성을 확인하였다. 조사자료를 근거로 기본도를 작성할 수 있는 설계사양을 수립하였다. 북해에 설치된 잭업리그의 동적특성을 규명하기 위해서, 전선해석 시 레그와 선체를 고려한 전도모멘트를 계산하고, 잭업리그 leg & 선체구조의 건전성 확인을 위하여, 국제코드를 활용한 구조강도 평가 수행으로 안전성을 검토하였다. 잭업하는 도중 발생할 수 있는 불확실성 요소들은 해저면의 특성에 크게 관련되어 있으며, 일반적으로 pre-loading하는 과정 중에 자주 발생한다. 이 기고에서는 잭업리그의 운용하는 사이클 내에서 발생 가능한 구조적 안전성을 검증하기 위하여 상세구조 및 설치엔지니어링 문제에 대해서 분석하였다. 이러한 목적에 부합하기 위하여 아래의 사항들을 검토하였다. - 해저지질 조건을 고려한 구조붕괴거동 - Pre-loading 절차서 및 매개변수에 의한 붕괴모드 - 계측자료의 검증 및 구조엔지니어링 결과.

• 한국정밀공학회지
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• 제20권4호
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• pp.29-38
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• 2003

This paper deals with an automated computer-aided process planning and die design system with which designer can determine operation sequences even after only a little experience in process planning and die design of multi former-bolt products by multi-stage former working. The approach is based on knowledge-based rules, and a process knowledge base consisting of design rules is built. Knowledge fur the system is formulated from plasticity theories, empirical results and the empirical knowledge of field experts. Programs for the system have been written in AutoLISP for AutoCAD with a personal computer. An attempt is made to link programs incorporating a number of expert design rules with the process variables obtained by commercial FEM softwares, DEFORM and ANSYS, to form a useful package. The system is composed of four main modules. The process planning and die design module considers several factors, such as the complexities of preform geometry, punch and die profiles, specifications of available multi former, and the availability of standard parts. It can provide a flexible process based on either the reduction in the number of forming sequences by combining the possible two processes in sequence, or the reduction of deviation of the distribution and the level of the required forming loads by controlling the forming ratios. The system uses 2D geometry recognition and is integrated with the technology of process planning, die design, and CAE analysis. The standardization of die parts for multi former-bolt products requiring a cold forging process is described. The system developed makes it possible to design and manufacture multi former-bolt products more efficiently.

• Journal of Welding and Joining
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• 제20권6호
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• pp.30-30
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• 2002

It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen(l0×10×0.5mm). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at 600℃. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

• Journal of Welding and Joining
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• 제20권6호
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• pp.754-761
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• 2002

It has been reported that the creep characteristics on weldment which is composed of weld metal(W.M), fusion line(F.L), heat-affected zone(HAZ), and base meta(B.M) could be unpredictably changed in severe service conditions such as high temperature and high pressure. However, the studies done on creep damage in power plant components have been mostly conducted on B.M and not the creep properties of the localized microstructures in weldment have been thoroughly investigated yet. In this paper, it is investigated the creep characteristics for three microstructures like coarse-grain HAZ(CGHAZ), W.M, and B.M in X20CrMoV121 steel weldment by the small punch-creep-(SP-Creep) test using miniaturized specimen($10{\times}10{\times}0.5mm$). The W.M microstructure possesses the higher creep resistance and shows lower creep strain rate than the B.M and CGHAZ. In the lower creep load the highest creep strain rate is exhibited in CGHAZ, whereas in the higher creep load the B.M represents the high creep strain rate. The power law correlation for all microstructures exists between creep rate and creep load at $600^{\circ}C$. The values of creep load index (n) based on creep strain rate for B.M, CGHAZ, and W.M are 7.54, 4.23, and 5.06, respectively and CGHAZ which shows coarse grains owing to high welding heat has the lowest creep loade index. In all creep loads, the creep life for W.M shows the highest value.

• 한국철도학회논문집
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• 제17권5호
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• pp.355-364
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• 2014

연속철근 콘크리트궤도에서는 온도 및 수분 변화에 따른 구속응력에 의해 횡균열이 발생한다. 이러한 균열은 연속철근 콘크리트궤도의 거동과 장기 공용성에 상당한 영향을 미치는 것으로 알려져 있다. 이와 같은 횡균열이 콘크리트궤도의 거동에 미치는 영향을 분석하고 균열 관리 기준을 보다 합리적으로 결정하기 위해, 이 연구에서는 연속철근 콘크리트궤도에 열차하중이 작용할 때 균열이 발생한 궤도 슬래브(TCL)와 기층(HSB)의 응력 분포를 3차원 유한요소해석 모델을 이용하여 예측하였다. 해석 결과에 따르면 균열 깊이가 증가할 경우 TCL의 휨응력과 TCL-HSB 경계부 수직응력이 증가하고, 균열이 슬래브를 관통할 경우 TCL 균열부에서 철근 주변에 국부적으로 수직 응력이 커져 장기적으로 펀치아웃 발생 가능성이 커질 수 있다. 반면 균열폭과 간격의 영향은 균열 깊이에 비해 크지 않은 것으로 나타났다. 따라서 균열폭과 간격만 관리하는 것보다는 균열 깊이를 동시에 관리할 필요가 있다. 또한 HSB 수축 줄눈의 위치를 침목 사이에 위치하도록 하는 것이 장기 공용성 확보에 더 유리하다.