• Title/Summary/Keyword: Proportional pressure control valve

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Pressure Control Valve using Proportional Electro-magnetic Solenoid Actuator (비례솔레노이드 액추에이터를 이용한 압력제어밸브)

  • Ham Young-Bog;Park Pyoung-Won;Yun So-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.10 s.253
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    • pp.1202-1208
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    • 2006
  • This paper presents an experimental characteristics of electro-hydraulic proportional pressure control valve. In this study, poppet and valve body which are assembled into the proportional solenoid were designed and manufactured. The constant force characteristics of proportional solenoid actuator in the control region should be independent of the plunger position in order to be used to control the valve position in the fluid flow control system. The stroke-force characteristics of the proportional solenoid actuator is determined by the shape (or parameters) of the control cone. In this paper, steady state and transient characteristics of the solenoid actuator for electro-hydraulic proportional valve are analyzed using finite element method and it is confirmed that the proportional solenoid actuator has a constant attraction force in the control region independently on the stroke position. The effects of the parameters such as control cone length, thickness and taper length are also discussed.

Pressure Control Characteristics of Proportional Pressure Reducing Valve (비례감압밸브의 압력제어특성)

  • Yun, S.N.;Ham, Y.B.;Jo, J.D.
    • Journal of Power System Engineering
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    • v.7 no.1
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    • pp.68-73
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    • 2003
  • The purpose of this study is to develop a new proportional pressure reducing valve and to verify the validity of a new mechanism with pressure control pin. The dynamic characteristics of the object pressure reducing valve was studied by numerical analysis of the mathematical model. Also, static and dynamic characteristics of the new pressure control valve were tested with a testing system based on the test standard.

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Verification of Control Algorithm for Removing Oil Contaminant Factor from Proportional Pressure Control Valve (전자식 비례 압력제어밸브 내 오일 오염 입자 제거 제어 알고리즘 검증)

  • Cheon, Su Hwan;Park, Jin Kam;Jang, Kyoung Je;Sim, Sung Bo;Jang, Min Ho;Lee, Jin Woong
    • Journal of Drive and Control
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    • v.18 no.4
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    • pp.1-8
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    • 2021
  • An electro proportional pressure control valve is mainly used to control the clutch of an agricultural tractor's automatic transmission. During transmission, the operating, hydraulic oil is mix with many kinds of contaminants. The contaminants can be trapped between the valve body and spool of the proportional pressure control valve leading to abnormal operating conditions and finally critical damage to the transmission hydraulic system. The present study aimed to verify the valve control algorithm as a basic study of developing control logic that removes contaminants between the spool and the body of the proportional pressure control valve. To develop the algorithm, MATLAB/SIMULINK was used. PWM method was used to control the applied solenoid coil current. The effectiveness of the algorithm was verified by comparing the actual pressure of the normal valve with the actual pressure of the abnormal valve. Based on the present study findings, when the algorithm was applied, the response of the valve pressure according to the current became stable and oil contaminated particles were removed. In the future study, the control algorithm will be optimized for the stability of the proportional pressure reducing valve, and it will be verified in consideration with the driving of the clutch.

A Development of Proportional Pressure Control Valve (비례압력제어밸브 개발)

  • Yun, S.N.;Ahn, B.K.;Ryu, J.S.;Ham, Y.B.
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1041-1046
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    • 2004
  • A proportional pressure control valve has a nonmagnetic ring which is inserted in between a coil and plunger and it can get attraction force in proportion to input current by an influence of control cone. Therefore, a proportional pressure control valve is applied to a servo system as substitution of servo valve and an on-off solenoid valve widely because control of a high level is possible and pollution level is low. The purpose of this study is to develop domestic model of a proportional pressure control valve, and a test model was designed and manufactured through valve system analysis and finite element analysis. And comparison between results of theoretical analysis and static / dynamic characteristics test were carried out on a manufactured test model, and it was confirmed that it has excellent performance in comparison with other foreign products.

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Optimization Design and Development of the Proportional Pressure Control Valve Analysis Model of Active Body Control (차량 자세제어 시스템의 비례압력제어밸브 해석모델 개발 및 최적화 설계)

  • Kim, Dongmyung;Jang, Joosup;Son, Taekwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.22 no.7
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    • pp.127-134
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    • 2014
  • Active body control system is an important system for determining the driving stability and ride comfort of the vehicle. Active body control system is composed of a cylinder unit power supply unit, and control valve unit. Control valve is a proportional pressure control valve, the dynamic characteristics of the valve affects the performance of the active body control system. We have developed an analytical model, we analyzed the design parameters of the proportional pressure control valve. Further, by knowing the design parameters effect on the system and to optimize the design parameters, and improved performance of the dynamic properties.

A Study on the Analysis and Development of Proportional Pressure Control Valve for Vehicle Active Suspension System via Hydraulics Actuator (유압 액추에이터를 고려한 능동 현가장치용 비례압력제어밸브의 해석과 개발)

  • 윤영환;장주섭;최명진
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.6
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    • pp.111-121
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    • 2000
  • Generally, the hydraulic pressures are used for transmitting the force. Therefore, a highly reliable and inexpensive control system has been required for a passenger car. The control-ability of active suspension system is strongly affected by the performance of pressure control valve in the view of dynamic response and energy consumption. In this study, we suggested main design parameters for the optimum design of proportional pressure control valve. The mathematical simulation model was derived from the quarter type model which consisted a valve and hydraulic damper for the purpose of analyzing the valve characteristics. Experiments were performed to confirm the performance of the valve and computations were carried out to ascertain the usefulness of the developed program. The results from computations fairly coincide with those from experiments. This has been achieved by developing the servomechanism valve which comprises the simple combination of a solenoid, a spool valve and a poppet valve. The results from experiments and computations show the development process of optimum proportional pressure control valve in the hydraulics system.

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Numerical Analysis of Proportional Pressure Control Valve using Bondgraph (본드선도를 이용한 비례전자 감압밸브의 수치해석)

  • Yang, K.U.;Hue, J.K.
    • Journal of Power System Engineering
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    • v.12 no.2
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    • pp.62-70
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    • 2008
  • The paper made a description of the method for numerical analysis and modeling of a proportional pressure control valve by bondgraph. The valve is a three port pressure regulator valve, consists of two subsystems; a proportional solenoid and a spool assembly. A purpose of this study is to analysis the dynamic characteristics of the valve using bondgraph method and to verified results that each of parameters has an effect on modeling. It considered the effect which the presence of solenoid, flow coefficient and non-linearity of resistance causes in the valve modeling. In particular, it is analyzed the effect that the solenoid interacted with modeling results and characteristics of the nonlinear resistance through orifice on the supply and discharge side of valve. Thus this paper described method to present nonlinear characteristics by bondgraph modeling method, so that we could know easily result that each parameters has an effect on the modeling.

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Characteristics of the Proportional Pressure Control Valve for 4 Wheel Steering System on the Passenger Car (승용차 4륜 조향(4WS) 장치용 비례 압력 제어 밸브의 특성에 관한 연구)

  • 오인호;장지성;이일영
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.4
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    • pp.87-96
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    • 1996
  • The proportional pressure control valve(PCV) is an essential component in the open loop controlled rear wheel steering gear of the four wheel steering(4WS) system on the passenger car. The valve should have versatile functions and higher performance. But, it is hard to find the proportional pressure control valve suitable for the 4WS system. In this paper, the determination of the valve parameters was studied by the stability discrimination and the characteristic analysis for the purpose of the development of a new PCV for the 4WS. The mathematical model of the valve was derived from the valve-cylinder system and the programme for numerical computation was developed. The transfer function of the system was obtained from the mathematical model. The characteristics of the valve were inspected through the experiment and compared to those obtained by numerical method. And then the stability discrimination of the system was done by root locus and the analysis of characteristics was done by the developed programme. From the experiment and the analysis of characteristics was done by the developed programme. From the experiment and the inspection, the appropriation of mathematical model and the usefulness of the programme were confirmed. And the parameters which might affect the performance of the valve can be determined by considering the stability discrimination, the characteristics analysis and required functions.

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Development of a Direct-Operated Proportional Pressure Reducing Valve for Low-Band Type Active Suspension Control (Low-Band Type 능동형 현가제어를 위한 직동식 전자비례 감압밸브의 개발)

  • 홍예선;류시복;김영식
    • Transactions of the Korean Society of Automotive Engineers
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    • v.2 no.3
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    • pp.75-84
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    • 1994
  • In general direct-operated pressure reducing valves have been gardly applied to a dynamic control system such as active suspension control because of their poor control stability. But they are more robust than pilot-operated type and do not need pilot control flow. In this paper development of a new direct-operated proportional pressure reducing valve for low-band type active suspension control is reported. By means of a special damper directly linked to the valve spool, the control stability could be effectively improved without drawback in response time. The linearity error was less than $\pm$3.5%. Applied to an experimental active suspension system the new valve showed the $-90^{\circ}$ phase delay at 4Hz with 20% sinusoidal signal input and could control the suspension system with almost same performance as that with a pilot-operated type valve.

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Experimental Analysis of the Static and Dynamic Characteristics for a Pilot Proportional Pressure Control Valve (파일럿 비례압력제어밸브의 정특성 및 동특성에 관한 실험적 분석)

  • Jeong, H.S.;Nam, J.W.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.8 no.4
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    • pp.9-16
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    • 2011
  • Because of the increasing demand on the high precision and high response of a machinery, proportional control valves are widely adopted at various application fields. This paper studies on the static and dynamic characteristics of a pilot proportional pressure control valve. An experimental apparatus including hydraulic pump, variable speed inverter, pressure and flow sensors and data aquisition system was set up. And various experiments such as P-Q-V curves, step responses due to input voltage and flow rate, hysteresis, frequency response of the proportional valve was carried out and the results are discussed.