• Title/Summary/Keyword: Propeller design

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Design and Ground Test of Propeller for 50 m-long Airship Propulsion (50 M급 비행선 추진용 프로펠러 설계 및 지상성능시험)

  • Kim,Hyeong-Jin;Lee,Chang-Ho;Jeon,Seong-Min;Im,Byeong-Jun;Lee,Jin-Geun;Yang,Su-Seok
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.31 no.10
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    • pp.112-119
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    • 2003
  • Design analysis and grow1d test on propellers for 50 m-long airship propulsion were conducted. The design analysis code developed by adopting the vortex-blade-element theory was applied to the design of optimum propeller at the condition of maximum flight speed at sea level. In order to validate the performance of the propeller, ground test of the propeller was performed, and thrust and torque were measured for several different pitch angles at static condition. The power coefficients and thrust coefficients obtained by the test compared well with the analysis results.

A Study on the Turning System for Processing a Large Ship Propeller (대형 선박 프로펠러 가공 공정용 터닝 시스템에 관한 연구)

  • Do-Hun Chin
    • Journal of the Korean Society of Industry Convergence
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    • v.26 no.5
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    • pp.825-831
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    • 2023
  • The propellers used for big ships have a large diameter and are very heavy. In order to apply a precise and safe work process to them, it is necessary to use an exclusive turning system. For this reason, various techniques are applied to produce them. However, workers' convenience and safety are not taken into consideration enough at production sites. Conventionally, these propellers are designed to be separated as their turning system is loaded and rotated by empty weight. Therefore, it is necessary to replace such a design. This study tries to find the weaknesses of the design and structure of a conventional propeller turning system for large ships, to verify structure integrity of a structure in structural analysis, and to devise a plan for designing a new type of turning system. In the basic concept design and structural analysis for the turning system used in the propeller finishing process for large ships, this study drew the following conclusions. It was possible to develop the work process of the turning system for the propeller finishing process used for large ships, to obtain the dimensions for exterior design through a basic design. Structural analysis was conducted to find the structure integrity of the turning system. As a result, in the rail installed to transfer a gantry, the maximum stress was about 45MPa, about 5.5 times lower than the yield strength 250MPa. Therefore, the turning system was judged to be safe structurally.

Design of a Composite Propeller Shaft with the Reduced Weights and Improved NVH (경량화 및 NVH 향상을 위한 복합재료 프로펠러 축의 설계)

  • Yoon, Hyung-Seok;Kim, Cheol;Moon, Myung-Soo;Oh, Sang-Yeob
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.151-159
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    • 2003
  • The front 2 pieces of the 3-piece steel propeller shaft installed on a 8.5-ton truck were redesigned with a 1 -piece composite propeller shaft with steel yokes and spline parts to get the reduction of weight and the improvement of NVH characteristics. Based on the analysis of bending vibration, strength and cure-induced residual stresses of the composite propeller shaft, proper composite materials and stacking sequences were selected. The composite propeller shaft requires a reliable joining method between the shaft and steel end parts through a steel connector. From 3-D contact stress analyses of the laminated composite shaft with bolted Joints, the 3-row mechanical joint which satisfies the torque transmission capability has been designed. Several full-scale composite shafts were fabricated and tested to verify the design analyses. The design requirements are shown to be satisfied. With the newly designed composite shaft, the weight reduction more than 50% and improvements in NVH characteristics have been achieved.

Analysis of Propeller-WIG Interaction and Performance in Potential Flow (포텐셜 유동에 의한 프로펠러-WIG선의 상호작용 및 성능해석)

  • H.H. Chun;M.G. Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.38 no.4
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    • pp.11-22
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    • 2001
  • The interaction between forward mounted propeller and wing in ground effect, and its aerodynamic performance are analyzed by potential flow approximation. A Vortex Lattice Method(VLM) for the propeller analysis and a potential based panel method for the WIG are used together with an image method by assuming the free surface as a rigid wall. The interaction of propeller and wing in the proximity of the ground is taken into account by an iterative procedure where the boundary conditions are satisfied with the given convergence criteria. The program developed is first checked by comparing its numerical results with the experimental data and other numerical results for the propeller MP101-rudder MR21 system. Then, the propeller-WIG interaction and its performance versus ground clearance are investigated by changing parameters such as propeller position, diameter and speed of revolution. It is shown that the forward mounted propeller increases the lift forces of the wing and also enhances the height stability, depending on the design parameter. Therefore, the appropriate selection of the design parameter such as propeller diameter, revolution, the longitudinal and vertical position of propeller is necessary.

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Optimal Design of Unmanned Target Drone Propeller (무인 표적기 프로펠러의 최적 설계)

  • 성형건;노태성
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.05a
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    • pp.115-118
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    • 2003
  • A Propeller as the propulsion system of a target drone has been designed. The vortex theory has been applied for the propeller design method. A compressible effect has been removed and the Reynolds Number assumed to be constant. Design variables have been the chord length and the geometric angle of the blade. The aim of this optimum design has been an efficiency maximization. A performance of the designed propeller has been analyzed.

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Numerical Prediction of Marine Propeller BPF Noise Using FW-H Equation and Its Experimental Validation (FW-H 방정식을 이용한 선박 추진기 날개통과주파수 소음의 수치예측과 모형시험 검증)

  • Seol, Hanshin;Park, Cheolsoo;Kim, Ki-Sup
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.6_spc
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    • pp.705-713
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    • 2016
  • Underwater noise produced by ships has been becoming an increasing issue. A dominantly contributing noise source is a ship propeller. Therefore, it is important to predict the propeller noise at the propeller design stages. This study applied the acoustic analogy based on Ffowcs Williams equation for the prediction of the marine propeller BPF noise. A marine propeller BPF noise is investigated experimentally as well as numerically. Propeller BPF noise measurement and propeller cavitation observation tests are performed in the KRISO medium size cavitation tunnel. Numerical prediction schemes of marine propeller BPF noise are presented together with the noise measurement method. Propeller BPF noise predictions and experiments are performed under the various propeller operating conditions including non-cavitating and caveating conditions. Numerical and experimental results are compared and analyzed. It is shown that numerical prediction results are generally in good agreement with the measured data.

A Dynamic Structural Analysis System for Propeller Blades (프로펠러 날개의 동적 구조해석 시스템 개발)

  • 노인식;이정렬;이현엽;이창섭
    • Journal of the Society of Naval Architects of Korea
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    • v.41 no.2
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    • pp.114-120
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    • 2004
  • Propeller blades have complex airfoil section type geometry and the thickness is continuously varied to both its length and cord-wise direction. in the present research, the finite element analysis program PROSTEC (Propeller Stress Evaluation Code) is developed to calculate the structural responses of propeller blades in irregular ship wake field. To represent the curved and skewed geometry of propeller blades accurately, 20-node curved solid element using the quadratic shape function is adopted. Input data for the analysis including the geometry and pressure distribution of propeller blades can be generated automatically from the propeller design program. And to visualize the results of analysis on windows system conveniently, the post processor PROSTEC-POST is developed.

Numerical simulations of hydrodynamic loads and structural responses of a Pre-Swirl Stator

  • Bakica, Andro;Vladimir, Nikola;Jasak, Hrvoje;Kim, Eun Soo
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.13 no.1
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    • pp.804-816
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    • 2021
  • This paper investigates the effect of different flow models on the Pre-Swirl-Stator structural response from the perspective of a non-existing unified design procedure. Due to viscous effects near the propeller plane, the hydrodynamic solution is calculated by Computational Fluid Dynamics (CFD). Three different models are analysed: without the propeller, with the actuator disk and with the propeller. The main intention of this paper is to clarify the effects of the propeller model on the structural stresses in calm-water and waves which include the ship motion. CFD simulations are performed by means of OpenFOAM, while the structural response is calculated by means of the Finite Element Method (FEM) solver NASTRAN. Calm-water results have shown the inclusion of the propeller necessary from the design perspective, while the wave simulations have shown negligible propeller influence on the resulting stresses arising from the ship motions.

Dominant Design Technology Strategy Based on Open Innovation : High Skewed Propeller(HSP) Design and Production System of Hyundai Heavy Industries Co. (개방형 기술혁신 기반의 지배적 디자인 기술개발 및 확보 전략 : 현대중공업의 HSP(High Skewed Propeller) 설계 및 생산 시스템)

  • Ahn, Yeon S.;Kim, Wha Young
    • Journal of Information Technology Applications and Management
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    • v.25 no.1
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    • pp.1-17
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    • 2018
  • This study presents a research model that demonstrates the dominant design technology strategy for developing and securing dominant design technology based on open innovation. For this purpose, this study developed a strategic model for the development and acquisition of design technology, production technology, and production system of propeller which satisfies the requirements of ship propulsion system required by ship owners and shipbuilders. By studying large propellers for ships, it is possible to embody a strategic model that can be used as a technology development strategy of dominant design that is effective in technology field of other industries. In this study, HSP (High Skewed Propeller) strategy of Hyundai Heavy Industries, which occupies the largest global market share (47.5%, 2007) for more than 30 years until now, is analyzed as a successful case to verify this strategic model. The development and acquisition strategy model of dominant design technology presented in this study consists of four stages : dominant design project strategy, dominant design engineering technology strategy, dominant design production technology strategy, and dominant design production system strategy. The strategic model summarizes the key activities at each stage. In addition, the steps and core activities of this strategic model were confirmed through the case study. As a technology development strategy of HSP products, Hyundai Heavy Industries utilized open innovation technology to cooperate with outside, that is, collaborative research and development with KAIST (Korea Advanced Institute of Science and Technology) research team, and succeeded in achieving technology development of dominant design of HSP products by linking it with HSP technology development and acquisition strategy.