• Title/Summary/Keyword: Programmable logic controller

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Development of Floationg Seal Inspection System Using Line Scan Camera (라인스캔 카메라를 이용한 Floating Seal 시각 검사 시스템의 개발)

  • Park, Chang-Mok;Wang, Gi-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.12
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    • pp.60-70
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    • 1999
  • An efficient automatic inspection system for Floating Seal is developed, The proposed system consists of a high resolution line scan camera, microcomputer, and PLC (Programmable Logic Controller). In order to perform rapid inspection, The ROI (Region of Interest) is extracted from the original image. There are types of defects; shape defects and surface defects. Each features of defects are captured by edge detect, segmentation, morphological operation, and threshold analysis. PLC controller is used to synchronize the whole system and store the inspection results temporarily to reduce the overhead of microcomputer. As a result, the system is being utilized successfully in a teal inspection line.

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Development of Innovative Neutron Flux Mapping System (혁신적인 중성자 속 분포 측정 시스템의 개발)

  • 조병학;신창훈;변승현;박준영;양장범
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.60-63
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    • 2004
  • An innovative in-core neutron flux mapping system has been developed and applied successfully for service in a commercial pressurized water reactor. With the benefit of double indexing path selector (Dip $s^{ⓡ}$) mechanism, the reliability of the detector drive system has been improved five times higher than that of conventional systems, and the problems caused by the serious friction generated between the detector cable and guide tubing has been solved completely because the Dip $s^{ⓡ}$ architecture allows the detector guide tubings to have larger curvature and shorter length in nature. The simple and fast maintenance is particularly emphasized in the detector drive system to secure minimum radiation exposure to the maintenance personnel by optimizing the number of components and providing easy access to the components. The programmable logic controller based digital controller with Window $s^{ⓡ}$ based operator s console provides fully automated and user friendly operation and maintenance support means.

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An Efficient Function of Self Test in PLC Control Designed by SFC (SFC로 설계된 PLC 제어에서 효율적인 자기진단 기능)

  • You, Jeong-Bong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.22 no.4
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    • pp.153-158
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    • 2008
  • When we design the control system used Programmable Logic Controller(PLC), we program the main algorithm by Ladder Diagram(LD) in many standard language. But if we use an Sequential Function Chart(SFC), we is easy to know the sequential flow of control, to maintenance the controller and to describe a program. Even though a SFC have many merits, A SFC have some problems like a condition and a function of self test. Therefore this thesis show an efficient function of self test and we confirmed its feasibility through actual example.

Filter-press Control and Management system (필터프레스 제어 및 관리 시스템)

  • Jung, Yong-Kuk;Choi, Young-Gyu
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.5 no.2
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    • pp.96-100
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    • 2012
  • Existing, widely used industrial controller programmable logic controller (PLC) using the high cost and maintenance was a difficult problem. In addition, the network configuration was not easy. Thus, the filter press by remote control and management to improve productivity and shorten maintenance time. Variety of smart devices (smart phones, iPad, tablet PC, etc.) Remote control is possible by utilizing the existing controlled by the PLC addresses maintenance and improved performance compared to that of possible filter press control and management system was developed.

A Low Voltage, Digital Automatic Gain Controller (비디오 시스템을 위한 저전압, 디지털 자동이득 조절기)

  • 권진호
    • Proceedings of the IEEK Conference
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    • 2000.06e
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    • pp.183-186
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    • 2000
  • In this paper we propose a new architecture of a programmable digital automatic gain controller(AGC) for analog interface in mixed mode systems. Compared with conventional analog AGCs which have difficulties in integration due to large capacitors, the proposed AGC is easily integrated. So the production cost can be reduced. In addition, The proposed AGC has a better performance in temperature, and power supply variations, and substrate noise than analog counterparts do. To prevent erroneous operations of the AGC due to noise, a mal-function preventer is newly proposed. In addition, to achieve an optimized AGC time constant, we propose a logic block which controls an up-down counting clock. This is directly related to the changing speed of the AGC gain. Implemented with a 0.25 $\mu\textrm{m}$ 1-poly, 5-metal CMOS parameters, the AGC operates from a single 2.5V power supply with the dynamic range of 36.ldB and occupies active area of 500$\mu\textrm{m}$${\times}$600$\mu\textrm{m}$

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Improvement of Memory Efficiency for Alternative Sequence in Process Control System Described by SFC (SFC로 설계된 공정제어에서 선택시퀀스의 메모리효율향상)

  • You, Jeong-Bong
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.5
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    • pp.55-61
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    • 2010
  • When we design the control system used Programmable Logic Controller(PLC) by Sequential Function Chart(SFC), if we use a SFC, it is easy to know the sequential flow of control, to maintenance the controller and to describe a program. We program a SFC by a unique sequence, an alternative sequence and a parallel sequence. If we program a SFC by a alternative sequence, the memory size of a alternative sequence must be larger than the memory size of a unique sequence. Therefore this thesis show an efficient method to reduce a memory size and we confirmed its feasibility through actual example.

CNC Implemented Fault Diagnosis and Remote-Service System (CNC에 실장한 고장진단 및 원격 서비스 시스템)

  • 김선호;김동훈;김도연;박영우;윤원수
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.89-97
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    • 2003
  • The faults diagnosis of machine tool, which is controlled by CNC(Computer Numerical Control) and PLC(Programmable Logic Controller), is generally based on ladder diagram of PLC because sequential controls for CNC and servo motor are mostly processed in PLC. However, when fault is occurred, a searching of logical relationship for fault reasons is required a lot of diagnosis experiences and times because PLC program has step structure. In this paper, FDS(Fault Diagnosis System) is developed and implemented to machine tool with open architecture controller in order to find the reason of fault fast and correctly. The diagnosed reasons for fault are remote serviced on web through developed RSS(Remote Service System). The operationability and usefulness of developed system are evaluated on specially manufactured machine tool with open architecture CNC. The results of this research can be the model of remote monitoring and fault diagnosis system of machine tool with open architecture CNC.

A Study on Development of Fault diagnosis system for PLC self-diagnostics and its external devices (PLC 자체 고장진단과 그의 외부 소자의 고장 진단 시스템 개발에 관한 연구)

  • Bur, Yone-Gi;Blen, Zeung-Nam
    • Proceedings of the KIEE Conference
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    • 1996.07b
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    • pp.1189-1192
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    • 1996
  • In this paper, a fault diagnosis method is proposed for self-diagnostics of PLC(Programmable Logic Controller), process controller in industrial fields, and diagnosis of its external devices such as sensors and actuators. The aim of this research is proposition of systematic method of fault diagnosis of PLC control system and development of its equipment. A PLC fault diagnosis algorithm consists of self-diagnostics given by PLC makers, Inpuot/Output tracking method by analyzing sequence PLC programs, searching method of past fault cases in database using an expert system, and diagnosis of PLC units such as CPU, DI, and DO board. Finally usability of PLC fault diagnostic system is verified by testing a MELSEC PLC.

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Fault Tolerant Control for Distributed Programmable Logic Controller System (분산형 PLC 시스템에서의 고장 허용 제어)

  • Jeong, Young-Mi;Jeong, Seok-Kwon
    • Proceedings of the KIEE Conference
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    • 2003.07d
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    • pp.2197-2199
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    • 2003
  • Most of distributed PLC system is secured reliability of the system by fully duplicated controller. But it costs too much. In this paper, we proposed fault tolerant control using minimum spare controllers. First, the system is modeled using Galois field. Next, we designed additional spare controllers using the parity code of two dimensions. Finally, the algorithm for producing estimated output in remote I/O when the fault occurs was suggested. This method will be applied to an automatic system in order to increase reliability and improve cost performance.

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Development of a Force Measurement and Communication System for the Force Measuring System in Industrial Robots (산업용 로봇의 힘측정 시스템을 위한 힘측정 및 통신장치 개발)

  • Lee, Kyeong-Jun;Kim, Gab-Soon
    • Journal of Institute of Control, Robotics and Systems
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    • v.22 no.2
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    • pp.89-96
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    • 2016
  • This paper describes the design of a force measurement and communication system for the force measuring system in industrial robots. The force measurement and communication system is composed of a multi-axis force sensor and a controller for measuring the forces (x-direction force, y-direction force and z-direction force) and sending the measured forces to the robot's controller (PLC: Programmable Logic Controller). In this paper, the force measurement and communication system was designed and fabricated by using a DSP (Digital Signal Processor). An environment test and a grinding and deburring test using an industrial robot with the force measurement and communication system with three-axis force sensor were carried out to characterize the system. The tests showed that the system could safely measure the forces from the three-axis force sensor and send the measured forces to the industrial robot's controller while the grinding and deburring test was performed. Thus, it is thought that the fabricated force measurement and communication system could be used for controlling the force for an industrial robot's grinding and deburring.