• 한국정밀공학회지
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• 제28권3호
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• pp.377-382
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• 2011

Up to now, process design of multistage profile drawing from initial round material is performed through trial-and-error based on experience of industrial experts. This means the increase in production cost and excessive time consuming. In this study, process design program was developed for multistage profile drawing from initial round material. The program was made using VisualLISP. Therefore, the program can be operated by AutoCAD program. In order to verify the effectiveness of the program, two stage profile drawing process for producing heavy duty guide rail was design by using the program. In addition FE analysis and profile drawing experiment were performed. As a result, the program can be used in order to design profile drawing process design.

• 한국정밀공학회지
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• 제23권11호
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• pp.78-84
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• 2006

The objective of this study is to design the optimal die profile that can prevent material fracture in the tube drawing process for automobile steering input shaft. First, the CDV(Critical Damage Value) of material is obtained by the compression test and FE-analysis. The occurrence of fracture is estimated by the FE-analysis considering the CDV. In order to achieve the objective of this study, optimization technique and FE-analysis are applied. FPS(Flexible Polyhedron Search) method, which is one of the non-gradient optimization techniques often used in engineering, is used to search optimal die profile. The drawing die profile is represented by Bezier-curve to generate all the possible die profile. Using FPS method and FE-analysis the optimal drawing die profile is determined. To verify tile effectiveness of the redesigned optimal die, the tube drawing experiment is performed. In the experimental result, it is possible to produce sound product without material fracture using the redesigned optimal die.

• 소성∙가공
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• 제15권6호
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• pp.459-466
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• 2006

Trimming line design plays an important role in obtaining accurate edge profile after flanging. Compared to the traditional section-based method, simulation-based method can produce more accurate trimming line by considering deformation mechanics. Recently, the use of a finite element inverse method is proposed to obtain optimal trimming line. By analyzing flanging inversely from the final mesh after flanging, trimming line can be obtained from initial mesh on the drawing die surface. Initial guess generation fer finite element inverse method is obtained by developing the final mesh onto drawing tool mesh. Incremental development method is adopted to handle irregular mesh with various size and undercut. In this study, improved incremental development algorithm to handle complex shape is suggested. When developing the final mesh layer by layer, the algorithm which can define the development sequence and the position of developing nodes is thoroughly described. Flanging of front fender is analyzed to demonstrate the effectiveness of the present method. By using section-based trimming line and simulation-based trimming line, incremental finite element simulations are carried out. In comparison with experiment, it is clearly shown that the present method yields more accurate edge profile than section-based method.

• 대한공간정보학회지
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• 제22권2호
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• pp.25-32
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• 2014

하천의 체계적 관리와 계획을 위해서는 정확도 높은 측량자료가 요구되며, 이를 통해 재해예방과 환경보호, 주요 인프라인 댐이나 보 같은 하천의 관리가 가능해 진다. 본 연구는 재난관리, 건설산업의 지원 등에 다양하게 활용되는 하천측량을 현재의 토털스테이션을 이용한 측량 방법과 최근 들어 활발히 이용되고 있는 항공라이다측량 방법을 이용하여 동일지역의 데이터를 취득하고 그 성과를 비교 분석하는데 목적을 두었으며, 실험 대상지로는 강원도 북한강 상류지역을 선정 하였다. 선정된 실험 지역을 대상으로 총 2개의 횡단면도를 추출하였으며, 추출된 횡단면도를 상호 비교 분석하였다. 분석 결과 일반적인 육지부에서는 두 자료간 수준고의 평균제곱근 오차가 0.017m로 그 차이가 거의 없었으나 수직위치만 변하는 특이점이나 수심부에서는 항공라이다측량이 해당 지점의 수준고를 정확하게 측정하지 못하는 것을 알 수 있었다. 본 연구를 통해 도출된 문제점을 극복하기 위해서는 향후 지속적인 연구와 실험으로 항공라이다측량을 이용한 세부 시설물의 정확한 측정 방안이나 수심부를 투과하여 하천 바닥면을 육지부와 동일한 오차범위 내로 측정할 수 있는 대안이 마련되어야 할 것으로 보이며, 실용화 단계가 될 시점에서는 대규모 지역이나 사람의 접근이 불능한 지역에 대하여 하천뿐만 아니라 각종 엔지니어링 사업분야에서도 계획 및 설계 등 의사결정 수단으로 다양한 활용이 기대된다.