• Title/Summary/Keyword: Production process

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Calculation of Mass-Heat Balance on the Iodine Crystallizer for SI Thermochemical Hydrogen Production Process (SI 열화학 수소 생산 공정 요오드 결정화기 열-물질 수지 계산)

  • Lee, Pyoung Jong;Park, Byung Heung
    • Journal of Institute of Convergence Technology
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    • v.5 no.1
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    • pp.1-5
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    • 2015
  • SI thermochemical hydrogen production process achieves water splitting into hydrogen and oxygen through three chemical reactions. The process is comprised of three sections and one of them is HI decomposition into $H_2$ and $I_2$ called as Section III. The production of $H_2$ included processes involving EED for concentrating a product stream from Section I. Additionally an $I_2$ crystallization would be considered to reduce burden on EED by removing certain amount of $I_2$ out of a process stream prior to EED. In this study, the current thermodynamic model of SI process was briefly described and the calculation results of the applied Electrolytes NRTL model for phase equilibrium calculations was illustrated for ternary systems of Section III. We calculated temperature and heat duty of an $I_2$ crystallizer and heat duty of heaters using UVa model and heat balance equation of simulation tool. The results were expected to be used as operation information in optimizing HI decomposition process and setting up material balance throughout SI process.

Production Data Utilization System for Improving the Competitiveness of SMEs (중소기업 경쟁력 향상을 위한 생산현황 데이터 활용 시스템)

  • Lee, Seung-Woo;Nam, So-Jeong;Lee, Jai-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.37 no.2
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    • pp.55-61
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    • 2014
  • Recently, the manufacturing system is being changed in a mass customization and small quantity batch production. MES is a powerful production management tool supporting production optimization from the process initiation to the final shipment. It is a production management system which plans and executes based on the production data in the shop floor. This study deployed the utilization of production data and web HMI system to process real-time production data through the collection with the shop floor. The developed system was applied to the equipment operating time and other production data could be processed with the real-time. The proposed system and web HMI can be applied for various production systems by using different logic.

Constructive music creation: the process and effectiveness of sampling in computer-based electronic music production (구성적 음악 창작: 컴퓨터 기반 전자적 음악 프로덕션 상에서 샘플링의 과정과 효과)

  • Han, Jinseung
    • Proceedings of the Korea Contents Association Conference
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    • 2009.05a
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    • pp.127-134
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    • 2009
  • In spite of controversial debates on aesthetic issues of computer-generated electronic music, rapid advancement of music technologies in the past decade have resulted proliferation of using virtual software synthesizers and samplers in music composition. Computer-based music production platform has become not only a norm among some of contemporary music composers but also vital apparatus for their compositional process. There are two imperative parts of this compositional process involving sampling in computer-based music production, which are commercially available sample libraries that include pre-recorded audio samples, and music production software that processes them. The purpose of this study is to investigate the process and effectiveness of reconstructive compositional process utilizing distinctive features of sampling on computer music production software. This study addresses issues such as: the definition of audio sampling, how sampling is incorporated in compositional process, and what features of music production software are particularly effective in various musical expressions. The result of this study will hopefully accommodate and fulfill the needs of electronic and acoustic musicians' creativeness.

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Overview of Operations Strategy for Service Layout and Statistical Process Control (서비스 배치 및 SPC 운영 전략)

  • Choi, Sung-Woon
    • Journal of the Korea Safety Management & Science
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    • v.8 no.6
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    • pp.109-118
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    • 2006
  • This paper proposes service layout strategy considering service characteristics by the use of benchmarking production system such as layout by P-Q chart, improvement tool, automated system, Toyota production system and lean production system. This paper represents operation methodology of statistical process control using control chart for service performance outcomes.

The Bending minimization of Joint Shat in Cross rolling

  • Park Joon Soo;Lim Seong Joo;Yoon Duk Jae;Choi Seogou
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.107-114
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    • 2003
  • Although cross rolling process has many advantages in forging a joint shaft, an automotive component of front axle unit, subsequent process is necessary to straighten its bending during forging process. In this paper the bending minimization of the joint shaft was studied to eliminate such an additional process. First of all, a characteristic diagram was used to find out factors affecting the bending of the shaft. Also design of experiments was utilized for estimating the influence of those factors. It was found that the phase angle, which is the difference in starting positions between upper and lower dies, was important to minimize the bending of joint shaft and die cooling is necessary to diminish the distribution of bending.

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Noise Reduction of a Small D/C Motor Using 6 Sigma Process (6 시그마 프로세스를 이용한 소형 직류 모터의 소음 절감)

  • 차원준;최연선
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.13 no.7
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    • pp.532-538
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    • 2003
  • This paper studies on the noise reduction for a small automobile DC Motor (a window motor) using the 6 sigma process. The application of 6 sigma process suggested reliable and valuable statistical data for the quality of the DC motor at the production line. In the measurement step in 6 sigma process. the FMEA(failure mode effect analysis) were used for the detection of noise sources. The application of 6 sigma Process gave not only the improving method for the quality of the DC motor but also the confidence of improvement Itself since it was done on the basis of the test results for a number of DC motors at the production line. Consequently the 6 sigma process was proved very effective for the noise reduction at the production line.

A Study of Product Simulation for Establishing the Optimal Production Scheduling of the Panel line in a Shipyard (조선소 판넬라인의 최적 생산계획 수립을 위한 생산 시뮬레이션 연구)

  • Park, Ju-Yong;Kim, Se-Hwan;Choi, Woo-Hyun
    • Journal of Welding and Joining
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    • v.24 no.5
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    • pp.62-66
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    • 2006
  • Panel line is an important process occupying the largest work amount in shipbuilding. In this research product simulation has been carried out to establish the optimal production scheduling. For this purpose a web-based panel line simulator was developed using an object modeling technology and C# language. The balance of work-load and increase in the productivity by the improvement of production facilities and process are the key factors for a good scheduling. In this study SPRT(Shortest Remaining Process Time) rule was applied for the work-load balancing and a good result achieved. To increase the productivity in the stiffener welding stage which is a bottleneck; process, more welding heads and higher welding speed were tested using the developed simulator. The simulation results showed that either more welding head or higher welding speed decreased the total work time. Use of both, however, deteriorated the productivity because of the bottleneck in the following stage. This result points out that the improvement of production facilities and/or process should be evaluated with their influences on the leading and following processing stage.

A Case Study for a Process/Layout Design of a Sikhye Production Line (식혜(食醯) 생산(生産)라인의 공정(工程)/배치(配置) 설계(設計)에 대한 사례 연구)

  • Yang, Moon-Hee
    • IE interfaces
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    • v.16 no.4
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    • pp.450-462
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    • 2003
  • In this paper, we deal with a process and layout design for producing a planned amount of Sikhye in a given limited time period under a reasonable production schedule. We represent a Sikhye production line as a vector N, the element of which denotes the number of tanks required in each process and our objective is to find an appropriate vector which minimizes the total investment cost. We suggest a systematic method for finding an appropriate N and an appropriate layout to N. In detail, first, we decide the required sequence of processes and the required operations for each process and we estimate standard operating times. Second, constructing a precedence diagram, we find a critical path in order to reduce the total production lead time for a batch of Sikhye. Third, given a limited N space, we manage to construct manually each production schedule using both the processing times of the critical operations and transfer times. Finally, we find an optimal vector N which gives a minimum investment cost and meets both the time constraint and quantity constraint. In addition, with the estimated relative size of each tank, we suggest an appropriate conceptual layout design including an expansion area for future demands, based on the span technique used in the field of architectural design.

Effect of Addition Elements on the Production of the 2-17 Type High Performance of the Rare Earth Permanent Magnet Materials by the Reduction and Diffusion Process (환원·확산법에 의한 2-17형 고성능 희토류영구자석 재료의 제조에 있어서 첨가원소의 영향)

  • Song, Chang-Been;Cho, Tong-Rae
    • Journal of the Korean Society for Heat Treatment
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    • v.8 no.4
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    • pp.333-339
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    • 1995
  • The reduction and diffusion process(R-D process) is an economical way to produce the functional materials which contain rare-earth elements and has been applied to the production of rare-earth magnet meterials($SmCo_5$, $Nd_{15}Fe_{77}B_8$), magneto-optical(MO) target materials and hydrogen storage alloy, etc. However, because of difficult to control of the final composition, the R-D process has not been applied to production of the 2-17 type rare earth permanent magnet materials which contain several elements. Therefore, this work was as a basic study for the production of the 2-17 type rare earth permanent materials with composition $Sm(Co_{0.72}Fe_{0.21}Cu_{0.05}Zr_{0.03})_{7.9}$ by the R-D process, the following were mainy examined ; the amount of metallic calcium as a reductant, homogenization condition of the alloy after the R-D reaction, masuring of magnetic properties of the sample after step aging. The sample prepared by the R-D process contained a little more oxygen than that prepared by the melting method, however, showed almost the same magnetic properties.

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