• Title/Summary/Keyword: Production automation

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Failure Rate of Solar Monitoring System Hardware using Relex (Relex 를 이용한 태양광 모니터링 시스템 하드웨어 고장률 연구)

  • An, Hyun-sik;Park, Ji-hoon;Kim, Young-chul
    • Journal of Platform Technology
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    • v.6 no.3
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    • pp.47-54
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    • 2018
  • Predictive analysis in the hardware industry can be performed at an appropriate point in time to prevent failure of production facilities and reduce management costs. This helps to perform more efficient and scientific maintenance through automation of failure analysis. Among them, predictive management aims to prevent the occurrence of anomalous state by identifying and improving the abnormal state based on the gathering, analysis, and scientific data management of facilities using information technology and constructing prediction model do. In this study, we made a fault tree through the Relex tool and analyzed the error code of the hardware to study the safety.

Optimization of the Design of Large Ducts with the Space Constraint in 500MW Power Plant (500MW 발전소에서 협소 공간 내 대형 덕트 설계의 최적화)

  • Hwang, Woo-Hyeon;Lee, Kyung-Ok;Cho, Yong-Ki
    • Journal of Environmental Science International
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    • v.18 no.7
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    • pp.755-765
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    • 2009
  • Some sections of the exhaust system to determine the shape of the duct is to suffer the difficulties by space constraints to install new equipment of the environment post-treatment for existing operation of the power plants. In this paper the large duct in flue gas desulfurization equipments of the 500MW coal-fired power plant on the current operation is numerically analyzed from induced draft fan exit to booster up fan inlet section which is in the narrow space of the exhaust system with four times bending and is connected to emergency duct to bypass the exhaust gas on the emergency operation. The procedure and method using computational fluid dynamics are proposed to maintain the stability of the guide vane with the uniform flow and a minimum pressure loss of exhaust gas in the case of normal and emergency operation between the direction of the flow of exhaust gas duct at different.

Development of a 3D CAD Program for Standard Parts and Mold Base of Injection Mold Using Pro/ENGINEER (Pro/ENGINEER를 이용한 사출금형의 표준부품 및 몰드베이스 자동생성 3D CAD 프로그램 개발)

  • Pack, Pil-Ju;Kim, Kwan-Woo;Kim, Jong-Won;Han, Ki-Beom;Lee, Hyeon-Chul;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.33 no.2
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    • pp.304-312
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    • 2009
  • Automated design system of injection mold was developed in this study. Shapes of mold parts and mold base were defined according to standards of mold components and database modules of mold components were built. And then an automation program of mold design was developed by the user definition features, family table and Pro/Program of Pro/Engineer. The automatic production divided into mold base and standard parts was manipulated to manufacture parts meeting the design requirements and the selected parts were changed in size and shape to meet the design goals. The mold design was also carried out to have organic relations and be easy in case of a change to the mold part or mold base. As a result, it is possible to design the mold efficiently and conveniently modify the designed mold parts and base by using the developed automated design system in this study.

Study on the alternatives to trace the origin and to diminish the sediments of drinking water (수돗물의 앙금발생규명 및 저감기술방안)

  • 김갑수;임병진;권은미
    • Journal of environmental and Sanitary engineering
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    • v.9 no.1
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    • pp.17-28
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    • 1994
  • There are many possibilities that may lead to low quality of drinking water Recently, some unknown deposits in tap water raised a lot of public concern regarding the safety of drinking water in Seoul. We analyzed the quality of tap water from several areas of Seoul, including the area where public complaints about tap water were high. The results shows that the quality of tap water in Seoul was good, well below the environmental standards. Only the tap water from the area with high public complaints showed turbidity higher than that of other area. Also, result shows that component of deposit in tap water was Al, Fe, Mn, and Zn. Based on the research result we propose several measures that might help to reduce the amount of deposit in tap water as follows : 1 Using coagulant aid when coagulating or adjusting pH when filtering. 2. Replacing old water pipeline with new corrosive- resistant one. 3. Increasing water treatment efficiency by enhancing water treatment system such as automation of water treatment system adjusting production capacity, and improving operational condition of filler basin. 4. Chlorine disinfection at the distribution reservoir would help maintaining the same pH level and chlorine concentration throughout the water pipeline and reduce corrosion of pipe.

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Extraction of the control data for the shoe laster by using tension spline method and verification of the geometric grading system (Tension spline 방법을 이용한 제화용 라스팅기의 제어데이터 추출 및 기하할출제도의 검증)

  • Jang, Kwang-Keol;Kim, Seung-Ho;Huh, Hoon
    • Proceedings of the KSME Conference
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    • 2001.06c
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    • pp.140-145
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    • 2001
  • Lasting machines for shoe manufacturing are continuously developed with the aid of automation and Computer Aided Manufacturing (CAM). Adaptive lasting machine and CAD data of a shoe last are inevitably introduced for the labor-free manufacturing process. Recently, method for the CAD datarization of a shoe last is suggested using finite element mesh system. Initial set up data and control data of machine parts are required for the adaptive lasting machine. For the efficient process, grading of those data is essential to minimize data storage and production costs. In this paper, bonding lines are extracted from the CAD data of a shoe last and graded by the geometric grading system. Tension spline method is adopted for the interpolation of last CAD data. The results are compared with the results from the arithmetic grading system that is widely adopted in the shoemaking companies.

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New Suction Mechanism Using Permanent Magnet (영구자석을 이용한 새로운 Suction Mechanism)

  • Seo, Sung-Keun;Lee, Seung-Hee;Park, Jong-Hyeon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.962-966
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    • 2004
  • Suction transfer system with air suctioning is widely used and continuously developed in production automation. Air suctioning has some drawbacks in use. To generate vacuum in the suction cup with air suctioning, complex of mechanical component like as air compressor, air tube, air value is need, and it needs continuous air supply. And if the failure of the suction in a cup in the multi-suction cup system which is generally used occurs then the suctions of all of the cup will be fail. To overcome these drawbacks, new suction mechanism which uses permanent magnet for the movement of the suction cup is proposed. The proposed mechanism activates each suction cup separately, so the air leakage of a cup is not critical. The proposed suction system wasdesigned and fabricated in real world. With some experiments, the usability and performance of the suction mechanism was proved. The strong points of the proposed suction mechanism are simple structure, high energy efficiency, and discrete energy supply.

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A Study on the Friction Stir Welding Characteristics of AZ31 Mg Alloy by the Design of Experiment (실험계획법에 의한 AZ31 마그네슘 합금의 마찰교반용접 특성에 관한 연구)

  • Kang, Dae Min;Park, Kyoung Do;Jung, Yung Suk
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.4
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    • pp.77-82
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    • 2013
  • In this paper, the design of experiment with two-way factorial design was adopted and from that, optimum values of welding variables including the welding speed and rotation speed were found to improve the strength of AZ31 magnesium alloy sheets joined by the friction stir technique. Tool with shoulder diameter of 12 mm and pin diameter of 3.5 mm was used. Also the welding direction was aligned with the material rolling direction, and dimensions of the AZ31 magnesium alloy sheets were $100{\times}100{\times}2mm$. Conditions of rotation speed were 1000, 1100 and 1200 rpm and those of welding speed were 200, 300 and 400 mm/min. As far as this work is concerned, the optimal conditions for friction stir joint were predicted as the rotation speed of 1200 rpm and welding speed of 200 mm/min.

New Suction Mechanism Using Permanent Magnet (영구자석을 이용한 새로운 Suction Mechanism)

  • Seo Sungkeun;Lee Seunghee;Park Jong Hyeon;Jang Taesa
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.12 s.243
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    • pp.1645-1652
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    • 2005
  • Pick-and-place systems using suction cups have been being widely used and continuously developed in production automation. There are, however, some drawbacks in constructing such systems. One of them is that it generates high level noise due to air compressors. And the system must have complex constitutions of mechanical component such as air compressors, air tubes, air valves, etc. Moreover, it needs continuous air supply to maintain vacuum in suction cups. If there is a failure in any suction cup, the total suction system may fail owing to air leakage. To overcome these drawbacks, we propose PMS (Permanent Magnet Suction) mechanism which has permanent magnets for vacuuming suction cups with no air compressor. The basic concept of PMS mechanism is to rotate permanent magnets with fixed angle. Simple rotation of permanent magnets changes the direction of the magnetic force applied at the suction cups. Since each suction cup has no direct connection with any of the others, the air leakage at one suction cup is not critical. The proposed suction mechanism was designed and fabricated. With some experiments, the feasibility and performance of the PMS mechanism was shown. The strong points of the PMS mechanism are in its simple structure, generating low noise, high energy efficiency, and no need of continuous energy supply.

A Study on the Simulation of Welding Deformation for accurate Assembling (고정밀도 조립을 위한 용접 변형의 해석에 관한 연구)

  • Sung, Ki-Chan;Jang, Kyung-Bok;Jung, Jin-Woo;Kang, Sung-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.4
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    • pp.129-134
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    • 2001
  • It is essential to predict the welding deformation at assembly stage, to increase productivity through mechanization and automation effectively. A practical analysis method appled for production engineering was proposed to simulate the deformation of arc welding, with an analytical model using finite element method solving thermal-elastic-plastic behavior. In this research, for accurate assembling, 3-D thermal-elastic-plastic finite element model is used to simulate the out-of-plane deformation caused by arc welding. Efforts have been made to find out the efficient method to improve the reliability and accuracy of the numerical calculation. Each of theories of small and large deformation is applied in solving 3-D thermal-elastic-plastic problem to compare with their efficiency about calculation imes and solution accuracy. When solid elements are used in a bending problem of a plate, phenomenon that the predictive deformation is more than that of actual survey is observed. To prevent this phenomenon, reduced integration method for element is employed instead of full integration that is generally used in 3-D thermal-elastic-plastic analysis.

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Development of Acoustic Emission(AE) Sensor for Prognosis Detection of Bearing Fault (베어링 고장 예후검출을 위한 음향 방출(AE)센서 개발)

  • Lee, Chibum;Kim, Gyeongwoo;Park, Yeong-Il
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.6
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    • pp.429-436
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    • 2014
  • Most mechanical systems are now operating consistently and getting faster due to the development of automation systems. Peoples' dependence on machines have increased as when problems occur within the mechanical system, personal injury and production loss may come as a result, as most of the mechanical system's malfunctions are caused by the failure of the rotational bearing. What we need now is a maintenance system that can warn us when it detects abnormal conditions before significant damage occurs to the bearing. In this study, we have developed an acoustic emissions sensor that can figure if the bearing works under the normal condition. With this acoustic emissions sensor, we can inspect the bearing for defects by using the Heterodyne technique, which converts the ultrasound signal into audio, as a signal conditioning process.