• 제목/요약/키워드: Production Process Data

검색결과 1,486건 처리시간 0.032초

FMEA를 활용한 군수품 초도 생산 및 양산 단계의 위험 식별 방안 연구 (A Study on the Risk Identification Methods for Initial and Mass Production Stage of Military Products Using FMEA)

  • 이창희;양경우;박두일;이일랑;권준식;최일홍;김상부
    • 품질경영학회지
    • /
    • 제42권3호
    • /
    • pp.311-324
    • /
    • 2014
  • Purpose: It can deduce improvement plan that recognizes any risk factors in initial production and mass production by using FMEA and through this process, the appropriate criteria for defence items can be established. Methods: It proposes two methodology - Apply DT/OT data achieved from the beginning mass production stage based on FMECA data of the design stage, to risk management, and risk management plan that reflected line and field faliure data in case of is offered. Results: It proposes the risk management plan through Bayesian method and the risk identification that considered MTTF estimated value in case of initial production process. In case of mass production process, both risk identification by using fault occurrence frequency scores and Byaesian method, In case of the Initial production and mass production, it proposes use both two methods. Conclusion: A more realistic risk identification method can be applied, and by this method the quality improvement effect is expected.

피에조 볼트 측정 데이터에 기반한 자동차 부품 트리밍 공정에서의 금형 마모 예측 연구 (A Study on the Prediction of Die Wear Based on Piezobolt Sensor Measurement Data in the Trimming Process of an Automobile Part)

  • 권오동;문희범;강경필;이경훈;허민철
    • 소성∙가공
    • /
    • 제31권2호
    • /
    • pp.103-108
    • /
    • 2022
  • Systematic quality control based on real time data is required for modern factories. This study introduced a method of predicting punch wear in the trimming process of automobile parts. Based on monitoring data of the mass production process using a bolt-type piezo sensor, it was shown that precursor symptoms of die wear could be predicted from the change in load pattern with respect to production volume. The load pattern that changed according to the wear of the die was verified by numerical analysis.

New SMOLED Deposition System for Mass Production

  • Lee, J.H.;Kim, C.W.;Choi, D.K.;Kim, D.S.;Bae, K.B.
    • 한국정보디스플레이학회:학술대회논문집
    • /
    • 한국정보디스플레이학회 2003년도 International Meeting on Information Display
    • /
    • pp.407-410
    • /
    • 2003
  • We will introduce our new concept deposition system for SMOLED manufacturing in this conference. This system is designed to deposit organic and metal material to downward to overcome the limit of substrate size and process tact time hurdle for OLED mass production, and is organized with organic deposition chamber, substrate pre-cleaning chamber, metal deposition chamber and encapsulation system. These entire process chambers are integrated with linear type substrate transfer system. We also compare our new SMOLED manufacturing system with conventional vacuum deposition systems, and show basic organic thin film property data, organic material deposition property data, and basic device property.

  • PDF

RFID 기술을 이용한 곡가공 부재 추적 및 모니터링 시스템 설계 및 프로토타입의 구현 (Design and Prototype Implementation of the Curved Plates Flow Tracking and Monitoring System using RFID)

  • 노재규;신종계
    • 한국CDE학회논문집
    • /
    • 제14권6호
    • /
    • pp.424-433
    • /
    • 2009
  • In order to improve productivity and efficiency of ship production process, production technology converged with Information Technology can be considered. Mid-term scheduling based on long-term schedule of ship building and execution planning based on short-term production schedule have an important role in ship production processes and techniques. However, data used in the scheduling are from the experiences of the past, cognitive, and often inaccurate, moreover the updates of the data by formatted documents are not being performed efficiently. This paper designs the tracking and monitoring system for the curved plates forming process with shop level. At first step to it, we redefine and analyze the curved plates forming process by using SysML. From the definition and analysis of the curved plates forming process, we design the system with respect to operational view considering operational environment and interactions between systems included and scenario about operation, and with respect to system view considering functionalities and interfaces of the system. In order to study the feasibility of the system designed, a prototype of the system has been implemented with 13.56 MHz RHD hardware and application software.

Economic Decision of Specification Limits for a Ham Production Process - An Industrial Case Study -

  • Cha, Young-Joon;Hong, Yeon-Woong;Lee, Jae-Man
    • Journal of the Korean Data and Information Science Society
    • /
    • 제16권4호
    • /
    • pp.943-949
    • /
    • 2005
  • An economic design of specification limits for production process of ham is considered for a given process mean in a complete inspection plan. Each ham is inspected, and if it meets the specification, it is accepted. The ham less than the lower specification limit are changed another products or at a discounted price, and those greater than the upper specification limit are reworked. A profit model is developed which involves selling price, production cost, rework cost and the cost which is incurred by imperfect quality. Methods for finding the optimal specification limits are derived for the case of piecewise linear loss function with an industrial case study.

  • PDF

Applications of Goods Mutation Control Form in Accounting Information System: A Case Study in Sumber Indah Perkasa Manufacturing, Indonesia

  • ARIF, Donny;YUCHA, Nikma;SETIAWAN, Setiawan;OKTARINA, Dian;MARTAH, Varid;MUTTAQIIN, Ninnasi
    • The Journal of Asian Finance, Economics and Business
    • /
    • 제7권8호
    • /
    • pp.419-424
    • /
    • 2020
  • This study analyzes the new GMCF method applied by the company with the aim to find out how the production of Accounting Information Systems (AIS) implemented by the company can be managed properly. The study also seeks to find out whether the company needs new system support facilities to facilitate the production performance reporting process of each division and evaluate the performance of GMCF systems in the company. The methods used are descriptive analysis techniques and statistical tests of Paired Sample T-Test comparison; this study uses production data of each unit of a product with random sampling to determine the level of product damage and compare production with the GMCF system and prior to using it. The results of the analysis found that the application of goods mutation control forms (GMCF) greatly influenced the smooth production reporting process, which resulted in an increase in achieving production targets and reducing the risk of product damage during the production process. The company also benefits from the efficiency of production costs when using the GMCF system and can quickly design policies for products that are damaged during the production process. In addition, the company can have damaged products repaired faster than before.

6 시그마 프로세스를 이용한 소형 직류 모터의 소음 절감 (Noise Reduction of a Small D/C Motor Using 6 Sigma Process)

  • 차원준;최연선
    • 한국소음진동공학회논문집
    • /
    • 제13권7호
    • /
    • pp.532-538
    • /
    • 2003
  • This paper studies on the noise reduction for a small automobile DC Motor (a window motor) using the 6 sigma process. The application of 6 sigma process suggested reliable and valuable statistical data for the quality of the DC motor at the production line. In the measurement step in 6 sigma process. the FMEA(failure mode effect analysis) were used for the detection of noise sources. The application of 6 sigma Process gave not only the improving method for the quality of the DC motor but also the confidence of improvement Itself since it was done on the basis of the test results for a number of DC motors at the production line. Consequently the 6 sigma process was proved very effective for the noise reduction at the production line.

인터넷 기반 디자인 및 생산지원 분산환경 프로세스관리 기법 연구 (Internet Based Managing Design and Production Processes in a Distributed Global Environment)

  • 박화규
    • 한국정보시스템학회지:정보시스템연구
    • /
    • 제9권1호
    • /
    • pp.217-234
    • /
    • 2000
  • This paper is to develop an information infrastructure to support managing process in design, planning, production, and quality control. Multi-media data set of design, product, and management information flow between organizational units of a virtual enterprise. The process is the logical organization of people, technology and practices incorporated into work activities to make an end product. The core of the infrastructure is the enterprise framework which coordinates activities and controls the process. The proposed framework manages collaborative activities across space and time, and between users and computers who share information in virtual community. It utilizes knowledge distributed through virtual community and fosters cooperation between organizations. The framework provides the following facilities; coordinating activities, sharing data and processes, visualizing multi-media data, customizing and updating processes, reusing data and processes. This paper covers design and manufacturing activities but our focus is initially targeted at design area.

  • PDF

빅데이터 분석 적용을 통한 공정 최적화 사례연구: LCD 공정 품질분석을 중심으로 (A Case Study on Product Production Process Optimization using Big Data Analysis: Focusing on the Quality Management of LCD Production)

  • 박종태;이상곤
    • 한국IT서비스학회지
    • /
    • 제21권2호
    • /
    • pp.97-107
    • /
    • 2022
  • Recently, interest in smart factories is increasing. Investments to improve intelligence/automation are also being made continuously in manufacturing plants. Facility automation based on sensor data collection is now essential. In addition, we are operating our factories based on data generated in all areas of production, including production management, facility operation, and quality management, and an integrated standard information system. When producing LCD polarizer products, it is most important to link trace information between data generated by individual production processes. All systems involved in production must ensure that there is no data loss and data integrity is ensured. The large-capacity data collected from individual systems is composed of key values linked to each other. A real-time quality analysis processing system based on connected integrated system data is required. In this study, large-capacity data collection, storage, integration and loss prevention methods were presented for optimization of LCD polarizer production. The identification Risk model of inspection products can be added, and the applicable product model is designed to be continuously expanded. A quality inspection and analysis system that maximizes the yield rate was designed by using the final inspection image of the product using big data technology. In the case of products that are predefined as analysable products, it is designed to be verified with the big data knn analysis model, and individual analysis results are continuously applied to the actual production site to operate in a virtuous cycle structure. Production Optimization was performed by applying it to the currently produced LCD polarizer production line.

NPK 비료 생산을 위한 6구역 모사이동층의 공정모사 (Simulation of a Six-zone Simulated Moving Bed Chromatographic Process for NPK Fertilizer Production)

  • 임영일;이아란
    • Korean Chemical Engineering Research
    • /
    • 제45권1호
    • /
    • pp.1-11
    • /
    • 2007
  • 본 연구는 NPK(질소-인-칼슘) 비료 생산을 위하여 강양이온 이온교환수지를 사용하는 모사이동층(SMB; simulated moving bed) 흡착 공정의 모델링과 모사에 관하여 다룬다. 이 공정은 생산부와 재생부로 크게 나뉘며, 원하지 않는 이온을 제외시키기 위한 2개의 세척 구역을 포함하여 6개의 구역으로 구성되어있다. 따라서 전통적인 4구역 모사이동층 공정보다 좀 더 복잡한 운전 조건을 갖는다. 이러한 6구역 모사이동층 공정의 모델링과 모사를 통하여 얻은 결과는 파일럿규모의 공정과 상용화 공정에서 얻은 실험 결과와 유사함을 보여주었다. 실험 결과로부터 확인된 이 모델식은 최적 운전 조건을 얻기 위한 최적화 문제에 적용될 수 있을 것이다.