• Title/Summary/Keyword: Production Cost

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Comparative Feeding of Male Dairy, Beef Cattle and Swamp Buffalo I. Economics of Beef Production

  • Skunmun, P.;Chantalakhana, C.;Pungchai, R.;Poondusit, T.;Prucsasri, P.
    • Asian-Australasian Journal of Animal Sciences
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    • v.15 no.6
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    • pp.878-883
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    • 2002
  • Due to rising trend of beef demand in Asia in the next two decades it is necessary to find additional sources of beef supply. In most Southeast Asian countries, male dairy and swamp buffalo have not yet been raised for a primary purpose of quality beef production. This study was aimed to compare growth and feeding performances as well as economic returns from feeding male dairy, beef cattle and swamp buffalo for quality beef. Thirty-six animals, 12 of each breed group, were used in feeding trial to compare the cost of beef production. Two levels of concentrate feeding, 1.75% of body weight (BW) and 1.00% of BW, were used for each breed group in order to compare feeding methods i.e. high and low levels. Within each breed group two animals of similar initial BW were randomly assigned to the two levels of feeding. The animals were fed from about 150 kg BW until reaching the final weight of about 400 kg. The results from this study showed that under the prevailing economic conditions in Thailand the cost of beef production from buffalo was lowest due to very low cost of feeder stocks, followed by dairy and beef. However, the cost of feeding per kg of BW gain was lowest in beef and highest in buffalo i.e. when disregarding the differences in cost of feeder stocks. Beef calves grew faster than dairy and buffalo, with better feed efficiencies. The results indicated that beef cattle could be more suitable for beef production for high-quality beef market, while buffalo could be more suitable for small farms where high roughage feeding is common. Male dairy calves appeared to require higher level of concentrate feeding than 1% BW in order to maintain good body conditions.

Development of Farm Size Dairy Feedmill System in Korea(II) -Development of the TMR Main Center- (우리나라의 낙농단지규모에 알맞는 사료가공시설의 모델개발(II) -TMR 지원시설의 모델 개발-)

  • Kim, T.W.;Park, K.K.
    • Journal of Biosystems Engineering
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    • v.19 no.4
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    • pp.343-357
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    • 1994
  • Current commercial dairy feed has various problems in low feed productivity, inadequate formulation and higher feeding cost due to excessive capital investment and non-specialized system for the end product. To solve those problems, 6 TMR terminal models were developed in this study. The developed TMR terminal system consists of TMR terminal, TMR main center and combined system linked TMR terminal and TMR main center. 15 TMR main center models were developed to support 10, 20, 30, 40, 50 TMR terminal(30 ton/day basis) by 3 different types, and evaluated for capital investment and operation cost by the analysis of the newly developed computer program. Optimum model size is analyzed and suggested for each model. Followings are summary of this study : 1. The capital investment costs of TMR main centers were 1,600 to 3,800 million won for type 1, 2,200 to 4,500 million won for type 2 and 2,200 to 4,800 million won for type 3. Also model MACE30 or bigger were justified as the economical models. 2. The feed production costs of TMR main center models were 3,166 to 4,824 won/ton for type 1, 3,816 to 6,182 won/ton for type 2 and 3,990 to 6,263 won/ton for type 3. So feed production cost range was 3,166 to 6,263 won/ton. 3. The bigger production capacity, the less TMR main center production cost. The feed production cost of the biggest model MACE50 was 62~65% of smallest model MACE10.

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Development of Heat Exchanger Production Model Based on the Microlamination Technology and Estimation of its Economic Efficiency (마이크로 적층기술을 이용한 열교환기 생산모델 개발과 경제성 평가)

  • Ryuh, Beom-Sahng;Kim, Jae-Hee;Park, Sang-Min
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.3
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    • pp.97-103
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    • 2006
  • The development of a heat exchanger production model based on the microlamination technology and it's economic efficiency is addressed. A microchannel production model is proposed for the high-volume production. The microlamination system is made up of lamina patterning, laminae sorting and laminae bonding. A cost estimation model is developed based on the hewn cycle time and capital equipment costs. An economic efficiency analysis is performed to determine the cost drivers under the different market and product scenarios. The result of the economic efficiency analysis indicated that the device size and the production rate have a great effect on the overall manufacturing cost of microlamination devices. And it can be concluded that the microlamination should focus on bonding larger laminae and reducing both cycle time and warpage.

Production Control System Based on RFID (RFID를 기반으로한 생산공정관리 시스템)

  • Park, In-Jung
    • The Journal of the Institute of Internet, Broadcasting and Communication
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    • v.9 no.4
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    • pp.25-31
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    • 2009
  • In this paper, the implementation of a production control system based on RFID has been studied in order to obtain an exact Cost Center data such as the name of workers included a process of work and a time period to finish the process. The cost center of a worker will be correctly obtained by checking the work time using RFID tag data and by transmitting the data to a server of ERP or POP system. And also warming up time, cleaning time, power failure, and out of order sign will be checked and calculated using the data stored in RFID tags attached in workers and machine facilities. Therefore, exact Cost Center data will be obtained by the production control system with touch screens entering the data according to the situation in real time.

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A Study on the Minimum Production Cost of Welded Built-up Beams (용접 조립보의 최소 생산 비용에 관한 연구)

  • Chang-Doo Jang;Seung-Il Seo
    • Journal of the Society of Naval Architects of Korea
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    • v.31 no.3
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    • pp.154-164
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    • 1994
  • In this study, to find an economical production method which yields welded built-up beams with high quality, simulation techniques and optimization method are used. At first, fabrication variables such as welding current, voltage and speed and heated depth and breadth are selected and fabrication cost of a built-up beam is expressed by these parameters, which is optimized under the constraints. As advanced studies, total production cost including the fabrication cost and the material cost of the beam is expressed by the fabrication and design variables, and optimized with the design constraints by the class rules. In addition, assuming that heating for straightening is impossible. the optimization method of multi-objective functions based on the weighting method is applied to obtain the compromised optimal solutions of the total production cost and the welding deformation.

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Determination of the Economic Production Quantity for a Manufacturing Process with Stabilization Period (안정화기간을 고려한 최적생산량의 결정)

  • Hahm, Ju-Ho;Kim, Seong-Han;Lee, Geon-Ho
    • Journal of Korean Institute of Industrial Engineers
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    • v.20 no.3
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    • pp.93-104
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    • 1994
  • One of the typical assumptions of the studies to determine economic production quantity is that yield rate of a given manufacturing process is 100% or constant after setup. However, in the real world, there are many manufacturing processes of which yield rates are quite low just after setup and then increasing with time until they reach the target rates which are set strategically. This period is usually called "stabilization period". During the stabilization period, defectives are produced, which incur cost (defective cost). In this study, an optimal production quantity for this situation is presented. Also, it is shown that defective cost acts like setup cost and therefore, increases the economic production quantity.

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A Comparative Study of the Citrus Production Cost in the Three Countries : Korea, Taiwan, and Japan (한국, 대만, 일본의 감귤 생산비 비교분석)

  • Choi, Chan-Ho
    • Journal of Agricultural Extension & Community Development
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    • v.3 no.1
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    • pp.43-54
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    • 1996
  • Citrus farming become one of highly potent area for the farmer s income in the Asia region. Because of its favorable taste and distinctive aroma, attractive color, and nutritional values, market demand has increased steadily along with the income increases in the region. However, realization of the potent have been constrained due to poor orchard management, frequent occurrences of pest and diseases, and a high cost in production besides of the market failures. Cutting down of production cost should be an operational goal to obtain mope profit where marketing structure has yet been underdeveloped. The objective of this study was to provide a comparative information to those program efforts of searching comparative advantage in production. For the three countries, reduction of labor cost by reduction of chemical application frequency was recommended while pursuing further mechanization in those operation such as in pruning, harvesting and pest control. Adoption of the IPM (integrated pest management) will be useful to reduce the number of spraying chemicals with changed knowledge and attitude of the farmers.

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A sutyd on Production Scheduling and Capacity Requirements in Discrete Demand, Fixed Production Quantity System (이산수요, 고정량 생산시스템의 생산일정과 소요용량에 관한 연구)

  • 김만수;강석호
    • Journal of the Korean Operations Research and Management Science Society
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    • v.13 no.2
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    • pp.59-65
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    • 1988
  • This paper discusses the problem of coordinating aggregate planning and production schedules, minimizing the combined set-up inventory and capacity costs. In this study, by using the relation of fixed production quantity and the number of set-up we develop a heuristirc procedure of solving the discrete demand, fixed production quantity, variable capacity problem. First, we obtain the trade-off between set-up cost and capacity cost, then search the point minimizing the combined inventory and capacity costs.

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Determination of the Wear Limit to the Process Mean Shift Problem with Varying Product and Process Variance (생산량과 공정분산이 변하는 공정평균이동 문제의 마모한계 결정)

  • Lee, Do-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.43 no.3
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    • pp.95-100
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    • 2020
  • Machines and facilities are physically or chemically degenerated by continuous usage. One of the results of this degeneration is the process mean shift. The representative type of the degeneration is wear of tool or machine. According to the increasing wear level, non-conforming products cost and quality loss cost are increasing simultaneously. Therefore a periodic preventive resetting the process is necessary. The total cost consists of three items: adjustment cost (or replacement cost), non-conforming cost due to product out of upper or lower limit specification, and quality loss cost due to difference from the process target value and the product characteristic value among the conforming products. In this case, the problem of determining the adjustment period or wear limit that minimizes the total cost is called the 'process mean shift' problem. It is assumed that both specifications are set and the wear level can be observed directly. In this study, we propose a new model integrating the quality loss cost, process variance, and production volume, which has been conducted in different fields in previous studies. In particular, for the change in production volume according to the increasing in wear level, we propose a generalized production quantity function g(w). This function can be applied to most processes and we fitted the g(w) to the model. The objective equation of this model is the total cost per unit wear, and the determining variables are the wear limit and initial process setting position that minimize the objective equation.

Analysis of the Productivity and Indirect Cost Rates Estimation in the Steel Plant (철골 공장가공의 생산성 및 공장간접비율 실태분석)

  • Kim, Kyoung-Won;Ahn, Bang-Ryul;Tae, Yong-Ho;Huh, Young-Ki
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2012.05a
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    • pp.333-336
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    • 2012
  • In modern Construction Industry, as accumulation of capital and improvement of technology skills, buildings are becoming higher and more enormous, also the portion of steel works has been increasing. In addition, it is necessary to predict the optimum level of construction cost in a reasonable way. The composition of construction is direct construction cost, indirect construction cost and so on. However, it is not enough to study about indirect construction cost rather than direct construction cost. In this study, the state of productivity and indirect construction cost are analyzed in the steel production. As a result, the productivity and ratio of indirect cost in steel plant by inserted per 1ton are suggested.

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