• Title/Summary/Keyword: Product Verification Process

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Web-based Interference Verification System for Injection Mold Design (사출금형 설계를 위한 웹 기반 간섭 검사시스템)

  • Park Jong-Myoung;Song In-Ho;Chung Sung-Chong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.816-825
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    • 2006
  • This paper describes the development of a web-based interference verification system in the mold design process. Although several commercial CAD systems furnish interference verification functions, those systems are very expensive and inadequate to perform collaborative works over the Internet. In this paper, an efficient and precision hybrid interference verification algorithm for the web-based interference verification system over the distributed environment has been studied. The proposed system uses lightweight CAD files produced from the optimally transformed CAD data through ACIS kernel and InterOp. Collaborators related to the development of a new product are able to verify the interference verification over the Internet without commercial CAD systems. The system reduces production cost, errors and lead-time to the market. Validity of the developed system is confirmed through case studies.

Initial System for Automation of PDQ-based Shape Quality Verification of Naval Ship Product Model (제품데이터품질(PDQ) 평가에 따른 함정 제품모델의 형상 품질검증 자동화 초기 시스템)

  • Oh, Dae-Kyun;Hwang, In-Hyuck;Ryu, Cheol-Ho;Lee, Dong-Kun
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.20 no.1
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    • pp.113-119
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    • 2014
  • Recently, R.O.K. Navy is increasing re-usability of design data and application of M&S(Modeling and Simulation) through the establishment of collaborative product development environment focused on Naval Ship Product Model(NSPM). As a result, the reliability of the result of design is getting better, and furthermore, a study to improve quality of construction through simulation of production/operation is in progress. Accordingly, the database construction of design data and the DB(Database) quality become important, but there was not research related to those or it was just initial state. This paper conducted research about system of the quality verification process of shape elements which compose NSPM based on the quality verification guideline of NSPM as the result of the precedent study. The hull surface was limited as verification object. The study to verify two things that application of basic drawing by the cad model of hull surface, and whether there is error in the geometric quality of cad model was progressed. To achieve this goal, the verification criteria and algorithm were defined and the prototype system which is based on was developed.

Injection Process Yield Improvement Methodology Based on eXplainable Artificial Intelligence (XAI) Algorithm (XAI(eXplainable Artificial Intelligence) 알고리즘 기반 사출 공정 수율 개선 방법론)

  • Ji-Soo Hong;Yong-Min Hong;Seung-Yong Oh;Tae-Ho Kang;Hyeon-Jeong Lee;Sung-Woo Kang
    • Journal of Korean Society for Quality Management
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    • v.51 no.1
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    • pp.55-65
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    • 2023
  • Purpose: The purpose of this study is to propose an optimization process to improve product yield in the process using process data. Recently, research for low-cost and high-efficiency production in the manufacturing process using machine learning or deep learning has continued. Therefore, this study derives major variables that affect product defects in the manufacturing process using eXplainable Artificial Intelligence(XAI) method. After that, the optimal range of the variables is presented to propose a methodology for improving product yield. Methods: This study is conducted using the injection molding machine AI dataset released on the Korea AI Manufacturing Platform(KAMP) organized by KAIST. Using the XAI-based SHAP method, major variables affecting product defects are extracted from each process data. XGBoost and LightGBM were used as learning algorithms, 5-6 variables are extracted as the main process variables for the injection process. Subsequently, the optimal control range of each process variable is presented using the ICE method. Finally, the product yield improvement methodology of this study is proposed through a validation process using Test Data. Results: The results of this study are as follows. In the injection process data, it was confirmed that XGBoost had an improvement defect rate of 0.21% and LightGBM had an improvement defect rate of 0.29%, which were improved by 0.79%p and 0.71%p, respectively, compared to the existing defect rate of 1.00%. Conclusion: This study is a case study. A research methodology was proposed in the injection process, and it was confirmed that the product yield was improved through verification.

A Study on the Product Factor Verification and Process Management and Safety Using the Text mining (텍스트 마이닝 기법을 통한 제품 인자 검증 및 안전 관리 연구)

  • Jung, Chule-kyou;Lee, Chang-Ho
    • Journal of the Korea Safety Management & Science
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    • v.21 no.3
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    • pp.11-16
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    • 2019
  • The latest issue is the smart factory. In order to implement this smart factory, the most fundamental element is to establish product specifications for factors affecting the product, obtain useful data to analyzed and predicted, and maintain safety. But most manufacturers have many errors. Therefore, the purpose of this study is to verify factors of product through statistical techniques and to study the process control and safety.

A study for Verification Procedures on Open-source Software Via Benchmark Testing (벤치마크 테스트를 통한 공개소프트웨어 검증 절차에 관한 연구)

  • Kim, Doo-Yeon;Rhew, Sung-Yul
    • Journal of Information Technology Services
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    • v.5 no.3
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    • pp.99-108
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    • 2006
  • Public institutions are considering adoption of open-source software in the process of information projects. However, there doesn't exist reliable information about an adoption process for open-source software. Performance and stability problems of this software also persist, as a result, current open-source software is not widely used. As a software market and industry grows, Benchmark test has been performed more often than before in order to help customers understand and select the most appropriate product among myriad similar ones. It is certain that more objective and trustful data evidence should be obtained by way of utilizing the procedures and methods of Benchmark Test in decision making process for selecting an open-source software. For this research, Benchmark test was applied as a way of demonstrating performance verification of an open-source software in the public institutions. It is certain that more objective and trustful data evidence should be obtained by way of utilizing the procedures and methods of Benchmark Test in decision making process for selecting an open-source software. It also introduces a case study of a information system, which selected and implemented open-source software, in order to confirm the validity of this research. This research will serve as a guideline to adopt open-source software in governments as well as public institutions.

Development of Design Supporting System considering CPC concept (CPC (Collaborative Product Commerce) 개념의 설계 지원 시스템 개발)

  • Ban, Chang-U;Jang, Dong-Yeong
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 2004.05a
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    • pp.39-43
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    • 2004
  • A research shows that a new category of software, Collaborative Product Commerce (CPC), is now emerging, allowing discrete manufacturers to once again distinguish themselves on their products and innovations. CPC permits discrete manufacturers to significantly improve the core processes around the management functions associated with the complete product life cycle that are the basis of their existence. As a way to develop computing tools of CPC to support a design process of product, a web-based design supporting system was constructed in the paper. The system consists of C-Product system and Net Meeting Communication system to improve communications between designers and persons for verification of design. The product data files of C-Product system were designed by Pro/Engineer and converted to 3D Viewer format for being used in the web browser. Also, Net Meeting Communication system and Database were developed using ASP and Microsoft SQL 2000 Server to share diverse files that can be utilized to design on the web in real time.

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A study on the application of sports wheelchair materials based on emotional materials (감성 소재 기반의 스포츠 휠체어 소재 적용에 관한 연구)

  • Song, Sung-il
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.31 no.1
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    • pp.43-54
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    • 2021
  • This work proposes a process to derive elements of emotional materials based on trend research in the application of materials in product development. It was intended to be applied to the development of a case model, a Korean sports wheelchair, and focused on the material portion of CMF-based research. Through research methodologies such as megatrends, competitor product and part-by-part analysis, and psychological color analysis, we studied optimization, verification, and DBization of materials, and drew the final application plan through FGI verification.

An Analysis Techniques for Coatings Mixing using the R Data Analysis Framework (R기반 데이터 분석 프레임워크를 이용한 코팅제 배합 분석 기술)

  • Noh, Seong Yeo;Kim, Minjung;Kim, Young-Jin
    • Journal of Korea Multimedia Society
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    • v.18 no.6
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    • pp.734-741
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    • 2015
  • Coating is a type of paint. It protects a product forming a film layer on the product and assigns various properties to the product. Coating is one of the fields which is being studied actively in the polymer industry. Importance of coating in various industries is more increased. However, mixing process has been performing in dependence on operator's experience. In this paper, we found the relationship between each data from coating formulation process. We propose a framework to analyze the coating formulation process as well. It can improve the coating formulation process. In particular, the suggested framework may reduce degradation and loss costs due to absence of standard data which is accurate formulation criteria. Also it suggests responses to errors which can be occurred in the future through the analysis of the error data generated in mixing step.

RFID-based Verification System and Method for Improving Quality of a Automotive Seat Assembly Line (자동차 시트 조립공정에서의 품질 향상을 위한 RFID기반 검증시스템 및 방법)

  • Kim, Heejin;Choi, Byoungju;Park, Chanmok
    • Journal of Information Technology Services
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    • v.12 no.4
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    • pp.175-186
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    • 2013
  • Among many automotive manufacturing processes, an assembly process has the smallest automatization percentage. As the correct assembly of the supplied components according to its specification is directly related with the quality of the final product, it is of the utmost importance to reduce the possible human errors in the assembly line. However, due to the lack of an effective verification system for an assembly line, currently, there is huge cost loss caused by the errors in seat assembly every year. Therefore, in this paper, to overcome the limit of the current verification method and to prevent the occurrence of assembly errors caused by mismatching assembling components or its specifications, a verification system and its method is proposed employing the RFID technology. The system is for automatic detection of the assembly errors, so that it can reduce the time and effort needed for verification and maximize the work efficiency. Also, by preventing the assembly errors in advance, the productivity can be increased through a quality innovation.

Development of Templated Structural Analysis Program Using ANSYS Workbench (ANSYS Workbench를 활용한 정형해석 프로그램 개발)

  • Chung Il-Young;Ga Chung-Sik;Lee Gyu-Bong
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.621-622
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    • 2006
  • In this paper, we performed the customization of CAE analysis in the process of product development and verification. The purpose of customized analysis is to implement collaboration framework of inter-corporate, inter-division for knowledge process based on product development. Customized analysis methodology using ANSYS Workbench API is presented for the web-based and workbench-based application. Cellular phone was selected as a CAD model, and template based process of analysis is conducted. By using this system, customized analysis is suitable to site or user oriented specific analysis and for user who has little experience on CAE analysis.

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