• Title/Summary/Keyword: Product Disassembly

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A Study on Disassembly Path Generation Using Petri Net (페트리네트를 이용한 분해경로 생성에 관한 연구)

  • 이화조;주해호;경기현
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.176-184
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    • 2000
  • Possible representation methods for the product structure have been compared and analyzed to determine optimal disassembly path of a product. Petri net is selected as the most optimal method to represent disassembly path of the product. In this method, a reachability tree for the product is generated and disassembly time for each path is calculated. A path with the smallest disassembly time is selected as the optimal path. A software far DPN(Disassembly Petri Net) has been developed and applied to search the optimal disassembly path for a ballpoint pen disassembly process as an example.

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Evaluation of the Product Complexity Considering the Disassemblability (제품의 분리 공정의 특성을 고려한 제품의 복잡도 평가)

  • Mok, Hak-Soo;Kim, Sung-Ho;Yang, Tae-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.6
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    • pp.14-24
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    • 1999
  • In this study, the product complexity is evaluated quantitatively considering the disassembly process of the product. To evaluate complexity of the product, we analyze the characteristics of the product and the disassembly process. And we determine factors, which influence on the complexity of the product in the main-disassembly and sub-disassembly. Considering each characteristics of part and subassembly. Evaluations criteria of complexity are determined. Using evaluation criteria of the complexity can be determined the complexity grade of the product, and then we show the total complexity of the product considering the disassembly process.

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A Study on the Method of Disassembly Time Evaluation of a Product (제품의 분해시간 산출방법에 관한 연구)

  • 이화조;주해호;박영찬
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.5
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    • pp.232-240
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    • 2003
  • In this paper, a method of disassembly time evaluation for a product has been proposed. The product designer can predict the ability of disassembly for a given product in terms of time by considering a type, size, weight, connection parts, and the movement distance of the product. The equation for calculating disassembly time were derived by applying the basis motion status of worker and some informations of connection parts, various tools, and many different type of assembly structures. The developed method of evaluating disassembly time has been applied to disassemble the product by manual labor. The proposed method has shown that the actual disassembly time was well predicted.

Virtual Disassembly

  • Mo, Jianzhong;Zhang, Qiong;Gadh, Rajit
    • International Journal of CAD/CAM
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    • v.2 no.1
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    • pp.29-37
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    • 2002
  • De-manufacturing is an entire process of collecting, disassembling, reusing, refurbishing, recycling, and/or disposing products that are obsolete or un-repairable. Designing the products for inexpensive and efficient disassembly enhances the ease of de-manufacturing. Virtual disassembly addresses the difficulty and the methods to disassemble a product in design stage rather than really disassemble a product at the end of its life cycle. Based on the virtual disassembly analysis results, design will be improved for better assembling/disassembling. This paper presents a systematic virtual disassembly methodology such as disassembly relation modeling, path/sequence automatic generation and evaluation. This paper also presents a new virtual disassembly interface paradigm via virtual reality technology for disassembly simulation in virtual environment.

Disassemblability Evaluation Method & Application using Axiomatic Approach (정보공리적 분해성 평가 방법과 적용)

  • Kim, Young-Kyu;Cho, Kyu-Kab;Cha, Sung-Woon;Jeong, Sang-Jin;Kweon, Sung-Woo
    • IE interfaces
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    • v.14 no.2
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    • pp.158-163
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    • 2001
  • The paper describes disassemblability evaluation method using axiomatic approach. In recent industry, it is necessary to develope high recyclable environmental product due to green consumer and environmental regulations. Disassembly stage is prior to recycling. Disaassembly time data is determined previously in order to calculate the disassembly segments and disassembly sequence. In this paper the evaluation method of disassembly segment/sequence and disassembly time database are suggested. A case study of monitor product was showed.

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Systematization of Module Design Principle for Recycling (자원 재활용을 위한 모듈 설계 원칙의 체계화)

  • 목학수;양태일
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.969-971
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    • 2000
  • In this paper, shortening of product life cycle and wide disposal of consumer product have given rise to many environmental problems, it needs to propose module design principle for saving of disassembly cost and reusing of used part and subassembly. To analyze characteristics of module for recycling, materials and function of part and subassembly must be classified. In disassembly process, a unit operation can be grasped for disassembly function, worker, tool and sorting process. As a result of applying module design principle, simpler structure and reduced structural interference can be realized for product structure. For disassembly, simpler disassembly and quicker disassembly can be obtained for recycling.

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Model for the description of disassembly sequence structure (분해순서 구조 기술을 위한 모델)

  • 박홍석;목학수;최흥원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.422-425
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    • 2001
  • The realization of the avoidance, decrease and utilization of waste can be made through reduction of resource consumption during product production and use. Beside that it is desirable to regain the resource attached to products and components. The same resources can be much used in product and mater all cycle through their reuse and regeneration In order to improve the use productivity of resource the disassembly make up the substantial prerequisite. In this paper a model describing the disassembly sequence structure is introduced under consideration of the influential facts related to disassembly process planning rules for disassembly sequence planning are derived from that.

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A PROMETHEE Method Based Heuristic for Disassembly Line Balancing Problem

  • Avikal, Shwetank;Mishra, P.K.;Jain, Rajeev;Yadav, H.C.
    • Industrial Engineering and Management Systems
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    • v.12 no.3
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    • pp.254-263
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    • 2013
  • Disassembly of discarded products takes place in the process of remanufacturing, recycling, and disposal. The disassembly lines have been taken as available choice for automated disassembly; therefore, it has become essential that it be designed and balanced to work efficiently. The multi-objective disassembly line balancing problem seeks to find a disassembly sequence which provides a feasible disassembly sequence, minimizes the number of workstations and idle time, and balances the line for the disassembly of post consumed product by considering the environment effects. This paper proposes a multi-criteria decision making technique based heuristic for assigning the disassembly tasks to the workstations. In the proposed heuristic, the PROMETHEE method is used for prioritizing the tasks to be assigned. The tasks are assigned to the disassembly workstations according to their priority rank and precedence relations. The proposed heuristic is illustrated with an example, and the results show that substantial improvement in the performance is achieved compared with other heuristics.

Optimum Disassembly Sequence Generation of Parts for Recycling (부품의 리사이클링을 위한 최적 해체경로 생성)

  • Lee, Kun-Sang
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.1
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    • pp.70-75
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    • 2006
  • This paper represents a study on disassembly sequence generation system for automobile parts. This system is practically very useful because proper disassembly sequence of end-of-life product becomes crucial as take-back obligations are imposed for environmental reasons. Therefore a disassembly sequence generation system is suggested to automatically derive all the feasible disassembly sequences from the assembly modeling files. As a result, in consideration of the all parts and subassemblies the optimum disassembly sequence is generated. And the optimum disassembly sequence for a certain part or subassembly can be also suggested.

2-Stage Optimal Design and Analysis for Disassembly System with Environmental and Economic Parts Selection Using the Recyclability Evaluation Method

  • Igarashi, Kento;Yamada, Tetsuo;Inoue, Masato
    • Industrial Engineering and Management Systems
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    • v.13 no.1
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    • pp.52-66
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    • 2014
  • Promotion of a closed-loop supply chain requires disassembly systems that recycle end-of-life (EOL) assembled products. To operate the recycling disassembly system, parts selection is environmentally and economically carried out with non-destructive or destructive disassembly, and the recycling rate of the whole EOL product is determined. As the number of disassembled parts increases, the recycling rate basically increases. However, the labor cost also increases and brings lower profit, which is the difference between the recovered material prices and the disassembly costs. On the other hand, since the precedence relationships among disassembly tasks of the product also change with the parts selections, it is also required to optimize allocation of the tasks in designing a disassembly line. In addition, because information is required for such a design, the recycling rate, profit of each part and disassembly task times take precedence among the disassembly tasks. However, it is difficult to obtain that information in advance before collecting the actual EOL product. This study proposes and analyzes an optimal disassembly system design using integer programming with the environmental and economic parts selection (Igarashi et al., 2013), which harmonizes the recycling rate and profit using recyclability evaluation method (REM) developed by Hitachi, Ltd. The first stage involves optimization of environmental and economic parts selection with integer programming with ${\varepsilon}$ constraint, and the second stage involves optimization of the line balancing with integer programming in terms of minimizing the number of stations. The first and second stages are generally and mathematically formulized, and the relationships between them are analyzed in the cases of cell phones, computers and cleaners.