• 제목/요약/키워드: Product Defects

검색결과 374건 처리시간 0.025초

점탄성을 고려한 탄소 섬유강화 복합재의 열 변형 유한요소 해석 (Analysis of Thermal Deformation of Carbon-fiber Reinforced Polymer Matrix Composite Considering Viscoelasticity)

  • 정성록;김위대;김재학
    • Composites Research
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    • 제27권4호
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    • pp.174-181
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    • 2014
  • 본 연구에서는 탄소섬유 강화 복합재의 점탄성 성질을 적용한 유한요소 해석에 대해서 기술하였다. 고온의 성형과정에서 발생하는 가장 중요한 문제 중 하나는 잔류응력의 발생이다. 잔류응력으로 인해 성형이 끝난 후 뒤틀림, 균열이 일어 날 수 있으며 이는 완성품에 심각한 결함을 가져올 수 있다. 잔류응력의 주요 원인은 점탄성이며 고온의 성형과정에서 열팽창계수의 차이와 수지의 시간 및 온도에 대한 물성의 변화로 인해 발생하는 탄소섬유 강화 복합재의 특징이다. 화학 수축도 잔류응력에 많은 영향을 주며 이를 고려한 뒤틀림 예측에서 오차를 줄일 수 있는 중요한 요소이다. 본 연구는 복합재 성형에 사용된 온도변화에 대한 경화도와 점탄성 효과, 화학수축을 유한요소 해석으로 수행하기 위한 기법을 연구하고, 점탄성의 영향성을 연구하였다. 기존에 연구되어 있는 논문을 참고하여 서브루틴의 타당성을 검증한 후 나아가 복합재의 적층각의 변화에 따른 응력과 변형을 해석해 봄으로써 실제 복합재의 성형 시 발생하는 휨 현상에 대한 예측방법을 제시하였다.

대형강괴 업셋팅공정의 기공압착 해석 (Analysis of Void Closure in the Upsetting Process of Large-Ingot)

  • 박치용;조종래;양동열;김동진;박일수
    • 대한기계학회논문집
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    • 제16권10호
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    • pp.1877-1889
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    • 1992
  • 본 연구에서는 업셋팅의 변형해석 및 온도해석(열전달 해석)을 비연계 방식으 로 동시에 해석하고 실제 공정에 가깝게 접근하는 축대칭 열점소성 유한요소 프로그램 을 이용하여, 시뮬레이션에 의해 공정을 해석하여 불량감소 및 원가절감을 위해 단조 공정을 개선하는 것이다. 업셋팅공정의 연구에 있어서는 대형강괴의 주 불량요인인 기공의 소멸을 위한 공정방안을 연구하는데 있다.

긴 관을 이용한 롱넥플랜지 성형공정 개발에 관한 연구 (A Study on the Forming Process Development off Long-neck Flange Using a Long Pipe)

  • 최간대;강우진;배원병;조종래
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.699-704
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    • 2002
  • The pipe with a long-neck flange is widely used in power plants, chemical plants, and shipbuilding companies. New the pipe with a long-neck flange is manufactured by welding a thick flange to a pipe. But this long-neck flange pipe has some deflects in the welding region such as unfitting and local thermal fatigue, which weaken the strength around the neck of the flange. Moreover, after welding the flange, the contacting surfaces of the flange have to be machined flat. So, that is uneconomical. Therefore, to solve the above problems of the long-neck flange pipe, a new process, which has no defects around the flange neck, is required. In this study, three forming processes are suggested to get an enhanced long-neck flange. First suggested process consists of conical terming and flange forming. Second and third suggested processes consist of the bulging of a long pipe locally heated by induction coils and the flange forming. The differences between second and third suggestions are the thickness and local heating area of the pipe. That is, the thickness of the initial pipe of third suggestion is larger than that of the final product, and the local heating area is smaller than that of second suggestion. These three suggestions fur forming a long-neck flange are simulated by FE analyses with a commercial cede DEFORM 2D. Especially, the theoretical result of FE analysis on the first suggestion fur forming a long-neck flange is verified by the experiment with aluminum 6063 pipes. From the theoretical and experimental results, it is concluded that three suggested processes are very useful in order to manufacture the pipe with a long-neck flange without any deflects.

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반용융 성형에서 A356합금의 최적 재가열 과정에 대한 연구 (A Study on the Optimum Reheating Profess of A356 Alloy in Semi-Solid Forming)

  • 윤재민;박준홍;김영호;최재찬
    • 한국정밀공학회지
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    • 제19권2호
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    • pp.114-125
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    • 2002
  • As semi-solid forging (SSF) is compared with conventional easting such as gravity die-easting and squeeze casting, the product without inner defects can be obtained from semi-solid forming and globular microstructure as well. Generally speaking. SSF consists of reheating, forging, ejecting precesses. In the reheating process, the materials are heated up to the temperature between the solidus and liquidus line at which the materials exists in the form of liquid-solid mixture. The process variables such as reheating time, reheating temperature, reheating holding time, and induction heating power have much effect on the quality of the reheated billets. It is difficult to consider all the variables at the same time when predicting the quality. In this paper, Taguchi method, regression analysis and neural network were applied to analyze the relationship between processing conditions and solid fraction. A356 alloy was used for the present study, and the learning data were extracted by the reheating experiments. Results by neural network were on good agreement with those by experiment. Polynominal regression analysis was formulated by using the test data from neural network. Optimum processing condition was calculated to minimize the grain size, solid fraction standard deviation, otherwise, to maximize the specimen temperature average. In this time, discussion is liven about reheating process of row material and results are presented with regard to accurate process variables for proper solid fraction, specimen temperature and grain size.

탠덤 GMAW의 품질확보를 위한 용접이음부위의 성능평가에 대한 연구 (A Study on the Performance Evaluation of the Welded Joint to Maintain the Quality of the Tandem GMAW)

  • 박철균;이종표;박민호;김일수
    • Journal of Advanced Marine Engineering and Technology
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    • 제39권3호
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    • pp.230-237
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    • 2015
  • 산업의 생산성 향상 및 용접공정의 개선을 위해 용접공정에 탠덤 용접의 적용가능성을 확인하고자 실험을 통한 용접이음부위의 성능평가를 실시하였다. 1전극 용접과 탠덤 용접의 실험을 통해, 비드의 형상을 비교 분석하고, 용접실험의 결과시험편에 대하여 3가지 시험(인장시험, 경도시험, 굽힘시험)을 실시하였다. 또한 결과시험편에 대한 기계적 성질을 분석하여 탠덤 용접이음부위에 대한 성능평가를 수행 하였다. 본 연구는 탐뎀 용접이음부위에 대한 기계적 성질 및 안전강도 보증을 목적으로 하고 있으며, 인장시험, 굽힘시험 및 경도시험을 통해 탠덤 GMAW 의 신뢰성과 효율성을 확인하고자 한다.

Silicone Implant 삽입 후에 발생한 안와내 거대 낭종 (Large Intraorbital Cyst after Silicone Implant Insertion: A Case Report)

  • 하상욱;이혜경;유원민;탁관철
    • Archives of Plastic Surgery
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    • 제33권5호
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    • pp.659-662
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    • 2006
  • Purpose: Alloplastic implants, such as methylmethacrylate, Teflon, silicone, Supramid are commonly used to cover the floor defect and to prevent reherniation of the displaced orbital tissue in orbital floor fracture. Silicone implant has been used for reconstruction of orbital wall defects because of pliability, advantage of carving and chemically inert nature. However, silicone implant also has complications including infection, extrusion, pain, dystopia and tissue reaction. Cyst formation around the silicone implant is a very rare complication. According to many reports, cysts around alloplastic implant in an orbital area are mostly hemorrhagic cysts consisted of blood breakdown product with fibrous capsule cell in histologic examination. Methods: The authors report atypical case and successful treatment of intraorbital hemorrhagic cyst around silicone implant of a 37-year-old male patient. Results: Preoperative symptoms of diplopia, exophthalmos, proptosis, vertical dystopia and ectropion of lower eyelid were resolved after surgical removal of implants with surrounding capsule. Conclusion: Clinical suspicion of plastic surgeon is important in diagnosis of intraorbital cyst of patients who have history of silicone implantation and computed tomography is the standard tool of diagnosis. During the operation, caution must be taken on delivering the whole capsule of intraorbital cyst along with silicone implant to prevent recurrence of the cyst.

인터넷 웹사이트에서 소비자의 적극적 불평행동에 관한 연구: 감정이론과 계획행동이론을 중심으로 (Consumers Vigorous Complaining Behaviors in the Internet Web Site Explained By Integrating Theory of Planned Behavior and Anger)

  • 조승호;조정렬
    • 한국콘텐츠학회논문지
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    • 제11권12호
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    • pp.220-229
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    • 2011
  • 본 연구는 소비자가 제품 및 서비스 불만족으로 인해 발생하는 감정적 반응 (Anger)이 소비자 불평행동에 미치는 영향을 행동이론 중에 하나인 계획행동이론(Theory of Planned Behavior)과 결합하여 살펴보고자 한다. 본 연구는 삼성 핸드폰 애니콜 사용자들이 개설한 '소비자의 힘'이란 웹사이트에서 소비자들의 적극적인 활동을 예측하기 위해서 기존 문헌연구를 통해 감정적인 부분과 인지적인 요인들의 결합을 통한 모델을 제시하였다. 제시된 모델을 검증하기 위해서 "소비자의 힘" 웹 사이트 회원들을 대상으로 실증적 분석을 위한 온라인 설문을 실시하였다. 온라인 설문은 감정적 반응인 분노와 계획행동이론의 변인들(주관적 규범, 태도, 행동의도, 행위)과 함께 불평행동 하나인 서명운동의 유무를 묻는 문항들로 구성되었다. 수집된 자료를 분석한 결과, 제품 서비스에 대한 감정적 반응(Anger)과 행동이론의 결합이 소비자 행동을 보다 잘 예측하는 것으로 판명되었다. 그리고 불평행동의 적극적 참여 의도는 서명참여 유무를 유의미하게 설명하였다.

수박 내부결함판정을 위한 휴대형 압전형 장갑 센서시스템 (Portable Piezoelectric Film-based Glove Sensor System for Detecting Internal Defects of Watermelon)

  • 최동수;이영희;최승렬;김학진;박종민
    • Journal of Biosystems Engineering
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    • 제33권1호
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    • pp.30-37
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    • 2008
  • Dynamic excitation and response analysis is an acceptable method to determine some of physical properties of agricultural product for quality evaluation. There is a difference in the internal viscoelasticity between sound and defective fruits due to the difference of geometric structures, thereby showing different vibration characteristics. This study was carried out to develop a portable piezoelectric film-based glove sensor system that can separate internally damaged watermelons from sound ones using an acoustic impulse response technique. Two piezoelectric sensors based on polyvinylidene fluoride (PVDF) films to measure an impact force and vibration response were separately mounted on each glove. Various signal parameters including number of peaks, energy ratio, standard deviation of peak to peak distance, zero-crossing rate, and integral value of peaks were examined to develop a regression-estimated model. When using SMLR (Stepwise Multiple Linear Regression) analysis in SAS, three parameters, i.e., zeros value, number of peaks, and standard deviation of peaks were selected as usable factors with a coefficient of determination ($r^2$) of 0.92 and a standard error of calibration (SEC) of 0.15. In the validation tests using twenty watermelon samples (sound 9, defective 11), the developed model provided good capability showing a classification accuracy of 95%.

고주파가열을 이용한 정어리 발포건조제품의 가공 I. 첨가물의 배합 및 가공방법 (Dehydration of foamed sardine-starch paste by microwave heating. (Formulation and processing conditions))

  • 이병호
    • 기술사
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    • 제17권3호
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    • pp.22-31
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    • 1984
  • Sardine ant mackerel so called dark muscled fish have been underutilized due to the disadvantages in bloody meat color, high content of fat, and postmortem instability of protein. Recent efforts were made to overcome these defects and develope new types of product such as texturized protein concentrates and dark muscle eliminated minced fish. Approach of this study is based on the rapicl dehydration of foamed fish-starch paste by dielectric heating. In process comminuted sardine meat was washed more than three times by soaking and decanting in chilled water and finally centrifuged. The meat was ground in a stone mortar added with adequate amounts of salt, foaming agent, and other ingredients for aid to elasticity and foam stability. The ground meat paste was extruded in finger shape and heated in a microwave oven to give foamed, expanded, and porous solid structure by dehydration. Dielectric constant ($\varepsilon$′) and dielectric loss ($\varepsilon$") vcalues of sardine meat paste were influenced by wavelength and moisture level. Those values at 100KHz and 15MHz were ranged 2.25∼9.86 ; 2.22∼4.18 for $\varepsilon$′ and 0.24∼19.24 ; 0.16∼1.25 for $\varepsilon$", respectively, at the moisture levels of 4.2∼13.8%. For a formula for fish-starch paste preparation, addition of 20∼30% starch (potato starch) to the weight of fish meat, 2∼4% salt, and 5∼10% soybean protein was adequate to yield 4∼5 folds of expansion in volume when heated. Addition of egg yolk was of benefit to micronize foam size and better crispness. In order to provide better foaming and dehydration, addition of 0.2∼0.5% sodium bicarbonate foaming agent, was proper to result in foam size of 0.5∼0.7mm and foam density of 200∼400/$\textrm{cm}^2$ which gave a good crispness.

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CAE을 이용한 주조방안설계 : 자동차용 부품(오일팬_BR2E) (Casting Layout Design Using CAE Simulation : Automotive Part(Oil Pan_BR2E))

  • 권홍규
    • 산업경영시스템학회지
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    • 제40권1호
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    • pp.35-40
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    • 2017
  • A most important progress in civilization was the introduction of mass production. One of main methods for mass production is die-casting molds. Due to the high velocity of the liquid metal, aluminum die-casting is so complex where flow momentum is critical matter in the mold filling process. Actually in complex parts, it is almost impossible to calculate the exact mold filling performance with using experimental knowledge. To manufacture the lightweight automobile bodies, aluminum die-castings play a definitive role in the automotive part industry. Due to this condition in the design procedure, the simulation is becoming more important. Simulation can make a casting system optimal and also elevate the casting quality with less experiment. The most advantage of using simulation programs is the time and cost saving of the casting layout design. For a die casting mold, generally, the casting layout design should be considered based on the relation among injection system, casting condition, gate system, and cooling system. Also, the extent or the location of product defects was differentiated according to the various relations of the above conditions. In this research, in order to optimize the casting layout design of an automotive Oil Pan_BR2E, Computer Aided Engineering (CAE) simulation was performed with three layout designs by using the simulation software (AnyCasting). The simulation results were analyzed and compared carefully in order to apply them into the production die-casting mold. During the filling process with three models, internal porosities caused by air entrapments were predicted and also compared with the modification of the gate system and overflows. With the solidification analysis, internal porosities occurring during the solidification process were predicted and also compared with the modified gate system.