• Title/Summary/Keyword: Process-error model

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Auto-Tuning Of Reference Model Based PID Controller Using Immune Algorithm

  • Kim, Dong-Hwa
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.102.5-102
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    • 2002
  • In this paper auto-tuning scheme of PID controller based on the reference model has been studied by immune algorithm for a process. Up to this time, many sophisticated tuning algorithms have been tried in order to improve the PID controller performance under such difficult conditions. However, in the actual plant, they are manually tuned through a trial and error procedure, and the derivative action is switched off. Therefore, it is difficult to tune. Simulation results by immune based tuning reveal that tuning approaches suggested in this paper is an effective approach to search for optimal or near optimal process control.

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Analysis of Multi-Pass Shape Rolling Processes using Finite Element Method (유한 요소법을 이용한 다단패스 형상압연 공정 해석)

  • 김홍준;김태효;황상무
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.69-77
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    • 1999
  • Roll profile design in spape rolling with a complex-shaped part depends on the designer's experience, which is general, is acquired through costly trial-and-error process. As a prerequisite for developing a scientific approach to roll profile design, we present a finite element model to simulate 3-D deformation of complex-shaped parts occuring in multi-pass sequence. Demonstrated is the process model's capability to deal with rolling of a complex-shaped part.

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Form Error Prediction in Side Wall Milling Considering Tool Deflection (측벽 엔드밀 가공에서 공구 변형을 고려한 형상 오차 예측)

  • 류시형;주종남
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.43-51
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    • 2004
  • A method for form error prediction in side wall machining with a flat end mill is suggested. Form error is predicted directly from the tool deflection without surface generation by cutting edge locus with time simulation. Developed model can predict the surface form error about three hundred times faster than the previous method. Cutting forces and tool deflection are calculated considering tool geometry, tool setting error and machine tool stiffness. The characteristics and the difference of generated surface shape in up milling and down milling are discussed. The usefulness of the presented method is verified from a set of experiments under various cutting conditions generally used in die and mold manufacturing. This study contributes to real time surface shape estimation and cutting process planning for the improvement of form accuracy.

Voice-Pishing Detection Algorithm Based on Minimum Classification Error Technique (최소 분류 오차 기법을 이용한 보이스 피싱 검출 알고리즘)

  • Lee, Kye-Hwan;Chang, Joon-Hyuk
    • Journal of the Institute of Electronics Engineers of Korea SP
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    • v.46 no.3
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    • pp.138-142
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    • 2009
  • We propose an effective voice-phishing detection algorithm based on discriminative weight training. The detection of voice phishing is performed based on a Gaussian mixture model (GMM) incorporaiting minimum classification error (MCE) technique. Actually, the MCE technique is based on log-likelihood from the decoding parameter of the SMV(Selectable Mode Vocoder) directly extracted from the decoding process in the mobile phone. According to the experimental result, the proposed approach is found to be effective for the voice phishing detection.

Modeling of the Axial Movement of Parts During Centerless Through-Feed Grinding

  • Kim, Kang
    • Journal of Mechanical Science and Technology
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    • v.17 no.7
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    • pp.1044-1053
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    • 2003
  • There are two major differences between the centerless infeed grinding process and the centerless through-feed grinding process. One is an axial movement of workpieces, and the other is that several workpieces are ground simultaneously and continuously by through-feeding. Because of these differences, through-feed ground parts inherently possess not only the roundness error but also the tapering error. The aims of the research reported in this paper are to examine this inherent tapering characteristic and to find the effects of grinding variables (center height angle, regulating wheel tilt angle, and shape of grinding wheel surface). To accomplish the objectives, experiments were carried out using two types of cylindrical workpiece shapes. Also, computer simulations were performed using the 3-D through-feed grinding model.

A Study on GUI Program Development for Steam Tracing System Selection (스팀 트레이싱 시스템 사양 선정 GUI 프로그램 개발에 관한 연구)

  • Choi, Yo Han;Lee, Kwang-Hee;Lee, Chul-Hee;Park, Gwang Ho
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.4
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    • pp.94-105
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    • 2021
  • A graphical user interface (GUI) program for steam tracing system selection was developed by using a theoretical model. We derived the model on the basis of the one-dimensional heat transfer theory of conduction and convection through a composite wall. Computational fluid dynamics (CFD) and experiments were performed for validation at steam temperatures of 120.4[℃] and 158.9[℃]. The temperature of a pipe's outer surface obtained through CFD matched well with that predicted by the proposed model for both conditions. By contrast, the experiment results showed a small error at 120.4[℃] and a large error at 158.9[℃] because of the melting of the heat transfer compound and water phase transition. Thus, the steam temperature range of the proposed model is below 120.4[℃].

Analysis of 3D Volumetric Error for Machine Tool using Ball Bar (볼바를 이용한 공작기계의 3차원 공간오차 해석)

  • Lee, Ho-Young;Choi, Hyun-Jin;Son, Jae-Hwan;Lee, Dal-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.5
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    • pp.1-6
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    • 2011
  • Machine tool errors have to be characterized and predicted to improve machine tool accuracy. Therefore, it is very important to assess errors in machine tools. Volumetric error analysis has been developed by many researchers. This paper presents a useful technique for analyzing the volumetric errors in machine tools using the ball bar. The volumetric error model is proposed in specific vertical machining center and the program is developed for generating NC code, acquiring the ball bar data, and analyzing the volumetric errors. The developed system assesses the volumetric errors such as positional, straightness, squareness, and back lash. Also this system analyzes the dynamic performance such as servo gain mismatch. The radial data acquired by ball bar on 3D space is used for analyzing these errors. It is convenient to test the volumetric errors on 3D space because all errors are calculated at once. The developed system has been tested using an actual vertical machining center.

A Study on Verification of Shoe Last Grading System Based on Foot Measuring Data (발계측 자료에 기초한 신골 할출 시스템의 검증에 관한 연구)

  • Park, Hae-Soo
    • Journal of the Ergonomics Society of Korea
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    • v.26 no.1
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    • pp.71-77
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    • 2007
  • Shoe's size and shape are determined by the last that takes shape of foot because last is the mold of shoe in development and manufacturing process. Then adaptation between foot and shoe is dependent on the last. In mass shoe production, model size is developed in the first place, other sized lasts are made through the grading process based on model size. The most important factor in grading system is grading deviation that must be same amount induced from foot measuring database. At present, most of the last manufacturing companies in korea using 260mm as a standard foot model size. When length grading deviation is 5mm, the ball girth grading deviation is 3.7mm and the ball width grading deviation is 1.2mm. I verified existing grading system by comparing grading results with foot measuring data. Also, I proposed reasonable grading deviation and application method of grading system. From the analysis of foot measuring database, reasonable grading deviations are 1.22mm in ball width and 0.84mm in ankle height in case of length grading deviation is 5mm. I confirmed that the current grading system is very accurate. When we grade last from 230mm to 290mm by current grading system based on model size 260mm, there is grading error over 1mm in the front outside area of foot. This error level of 1mm is no problem in normal walking shoe's last, but it induces adaptation problems in sports and special purposed shoe's last. Therefore using of three standard model size is recommended in grading men's last for reducing grading deviation error under the level of 1mm. It is specifically described as 235mm in 225-245mm, 260mm in 250-270mm, 285mm in 275-295mm. According to the above recommended grading system, it is enough to measure only three foot sizes in case of foot measuring project for men's last development.

Thermal Error Modeling of a Horizontal Machining Center Using the Fuzzy Logic Strategy (퍼지논리를 이용한 수평 머시닝 센터의 열변형 오차 모델링)

  • 이재하;양승한
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.75-80
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    • 1999
  • As current manufacturing processes require high spindle speed and precise machining, increasing accuracy by reducing volumetric errors of the machine itself, particularly thermal errors, is very important. Thermal errors can be estimated by many empirical models, for example, an FEM model, a neural network model, a linear regression model, an engineering judgment model etc. This paper discusses to make a modeling of thermal errors efficiently through backward elimination and fuzzy logic strategy. The model of a thermal error using fuzzy logic strategy overcome limitation of accuracy in the linear regression model or the engineering judgment model. And this model is compared with the engineering judgment model. It is not necessary complex process such like multi-regression analysis of the engineering judgment model. A fuzzy model does not need to know the characteristics of the plant, and the parameters of the model can be mathematically calculated. Like a regression model, this model can be applied to any machine, but it delivers greater accuracy and robustness.

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The study of a full cycle semi-automated business process re-engineering: A comprehensive framework

  • Lee, Sanghwa;Sutrisnowati, Riska A.;Won, Seokrae;Woo, Jong Seong;Bae, Hyerim
    • Journal of the Korea Society of Computer and Information
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    • v.23 no.11
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    • pp.103-109
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    • 2018
  • This paper presents an idea and framework to automate a full cycle business process management and re-engineering by integrating traditional business process management systems, process mining, data mining, machine learning, and simulation. We build our framework on the cloud-based platform such that various data sources can be incorporated. We design our systems to be extensible so that not only beneficial for practitioners of BPM, but also for researchers. Our framework can be used as a test bed for researchers without the complication of system integration. The automation of redesigning phase and selecting a baseline process model for deployment are the two main contributions of this study. In the redesigning phase, we deal with both the analysis of the existing process model and what-if analysis on how to improve the process at the same time, Additionally, improving a business process can be applied in a case by case basis that needs a lot of trial and error and huge data. In selecting the baseline process model, we need to compare many probable routes of business execution and calculate the most efficient one in respect to production cost and execution time. We also discuss the challenges and limitation of the framework, including the systems adoptability, technical difficulties and human factors.