• Title/Summary/Keyword: Process measurement system

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Development of an Analytic Surface Measurement Module for OMM System (기상측정 시스템을 위한 일반형상 측정 모듈 개발)

  • 조승현;이승용;조명우;권혁동;김문기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.239-242
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    • 2000
  • The purpose of this paper is to establish an effective inspection system by using OMM(ON-Machine Measurement) system. This allows us to reduce the manufacturing lead time by separating the inspection process from manufacturing system. As a first step, the inspection process planning is accomplished by determining the number of measuring points, their locations, measuring path and their sequence. Subsequently, we generate measuring G-codes to be transferred to the machining center through RS232C, and then the inspection process will be performed for each shape. Analysing obtained measuring data, the dimensional tolerance will be validated.

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A design concept on object database of measurement data for building a safety management network of road bridges (도로 교량의 안전관리 네트워크 구축을 위한 계측자료의 객체 데이터베이스 설계 개념)

  • Park, Sang-Il;An, Hyun-Jung;Kim, Hoy-Jin;Lee, Sang-Ho
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2008.04a
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    • pp.518-523
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    • 2008
  • In this study, we analyzed applicability of object database, designed the concept model based on object-oriented idea for measurement data management, and applied the design model to object database. The concept model composes three sub models Infrastructure managing information model, Infrastructure measurement data model, and Measurement unit model. The process to expand measurement data of new type was executed easily without changing database schema in object database. The process to expand measurement data of new type was executed easily without changing database schema in object database. Therefore, applicability of new technology to infrastructures for building a safety management network of road bridges could be increased with object database system.

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A Study on the Development of the measurement system of the Power steering unit for Automobile (자동차용 Poewer steering unit 의 자동측정시스템 개발에 관한 연구)

  • 기창두;김상묵
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.925-928
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    • 1995
  • Recently, the system of the industry demands quick and accurate measurement for the mass production and high quality. Also, we need to improve the accuracy to decrease the failure rate in automatic assembly processing and improve the confidence, durability and the compatibility of parts. To answer this tendency and requirement, we have developed many accrate measuring instruments and methods. In this paper, we develop the whidows program using the DSP board(TMS320C25) which is used the data acquisition and the Visual C $^{++}$ , a windows programming language. We perform the measurement, analysis and output process in GUI(Graphic User Interface)environment. By using system, we will save the time required for the hand-worked measurement and avoid the useless iterative measurement. Furthermore, we expect to improve the productivity through automotive quality control in manufacturing process.s.

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Process Design and Case Study for Efficient Function Point Measurement Based on Object Oriented (객체지향 기반 효율적인 기능점수 측정 프로세스 설계 및 사례연구)

  • Kim, Dong-Sun;Yoon, Hee-Byung
    • The KIPS Transactions:PartD
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    • v.15D no.3
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    • pp.375-386
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    • 2008
  • Recently, development paradigm of information system is turning into object oriented and component based, and this methodology is leading the software industry. To acclimatize aptly to this trend, users demand the assessment of software expenses to change with the appropriate model of computing costs of the environment, and some people are actually studying the concept of Object Oriented Function Point and UCP method. Especially, Object Oriented Function Point Measurement Process has good points in overcoming the bound of LOC and the existing the Function Point Measurement Process because Object Oriented Function Point Measurement Process is applicable to the early stage of development project mainly with the used cases, and valid to the life long period as the each stage of software products develops, and always understandable to communicate with users by the UML mark rules. Accordingly, this research is to measure Functional Point at ROFP and AOFP in accordance with the development project of information system by the national defense CBD methodology procedures and UML Interrelation Analysis that are recently and widely used in the developmental environment of object oriented information system. Furthermore, this study suggests the measurement method to obtain Functional Point, and identifies service function and object/class function in the correlation analysis of use case and class based on the products and UML modeling via traditional FPA model and object oriented FPA model. Above all, this study is to demonstrate the improvement of traditional Function Point Measurement Process, IFPUG-CPM and software cost basis, and reveal Function Point Measurement Process, which is appropriate to the development of object oriented information system, and suggest the evaluation results of the compatibility through case studies.

A Study on the Measurement of Surface Strain Using the Image Processing Technique (화상처리법을 이용한 곡면변형률 측정에 관한 연구)

  • 김영수;김형종
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.213-216
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    • 1997
  • The measurement of 3D surface strain using the image processing method is another approach for strain measurement. The advantage of this method is that strains at several points included in a captured image can be obtained automatically from only one process. In this study, the whole process of automated surface strain measurement is presented. The strain distribution on a LDH specimen is illustrated as a result of the trial to develope an automated strain measurement system.

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A Study on the Measurement System for Alignment of Cylindrical Forging Die (원통형 단조금형의 정렬을 위한 측정시스템에 관한 연구)

  • Youn, Jae-Woong
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.1
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    • pp.83-89
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    • 2009
  • In most multi-stage forging processes, the die spotting process or alignment of punch and die depends on the manual operation. It results a very tedious and inefficient procedure, thus the proper measurement system is needed to improve productivity and accuracy. This paper proposes a measurement system for alignment of die and punch which has a cylindrical holder, and describes the system concepts using 3 eddy-current displacement transducers and precise measurement jig. In order to apply this measurement system to real situations, the measuring procedures and system calibration method, etc. are proposed. Finally, the accuracy and productivity of this measurement system are investigated in this paper.

A Study on Weld Bead Profile Measurement System for Use in Automatic Weld Bead Removal System

  • Lee, Jeong-Woo;Lee, Eun-Hyun
    • 제어로봇시스템학회:학술대회논문집
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    • 1999.10a
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    • pp.194-197
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    • 1999
  • Automatic weld bead removal system is consisted of bead removal tool, bead profile measurement system and tool motion control system. In this paper, design of weld bead profile measurement system which is used for automatic weld bead removal system is described. The system measures the weld bead position, normal vector of the auto-body and weld bead profile. The optical sensor with structured laser beam is used as a sensor and comparison of the sensor that can be used for this purpose is discussed in detail. The measurement process and the related software developed for this purpose are also described. A median filter, average filter and long line filters are used and their effects in bead profile measurement are discussed. The measurement system is integrated into automatic bead removal system and is used to remove weld bead in rear pillar of automotive body. The whole system operates well in automotive body assembly line and thus the system is proved to be good for this purpose.

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Development of Computer Control Polishing System for Free Form Surface (자유곡면 연마를 위한 자동 연마 시스템 개발)

  • 전문식;오창진;이응석;김옥현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.04a
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    • pp.327-331
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    • 2001
  • In the process of optical parts machining, polishing has been applied. Traditional polishing process is suitable for spherical optical parts. But it is very difficult to apply traditional process for aspheric optical parts. Nowadays, as growing needs for aspherical optic parts, many researches have been conducted. In this study, we developed computer controlled polishing system which consists of three major parts of active pressure control for correcting polishing process, mechanical on-machine measurement for rough polishing, and optical on-machine measurement for finish polishing, respectively. In this paper, a systematic stretegy for correcting polishing process, pressure control scheme for polishing tool, and on-machine measurement methods for automated and precise polishing are suggested. The information about developed machine is also included.

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A Study on Expression of Process Capability and Sigma Level (공정능력과 시그마 수준의 표시에 대한 연구 : 다수 위치측정에 대한 공정능력지수 기준)

  • Lee, Do-Kyung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.32 no.1
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    • pp.111-116
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    • 2009
  • Process capability indices have been widely used in manufacturing industries to provide a quantitative measure of process performance. PCIs have been developed to represent process capability more exactly. In the previous studies, only one designated location on each part has been measured. But multiple measurement locations on each part are required to calculate the reliable process capability. In this paper, we propose a new process capability index dealing the multiple measurement locations on each part. Also we showed the relationship between the new index and sigma level according to the number of measurement locations.

Ultra-Precision Machining Using Fast Tool Servo and On-Machine Form Measurement of Large Aspheric Mirrors (Fast Tool Servo를 이용한 대구경 반사경의 초정밀 가공 및 기상 형상 측정)

  • 김의중;송승훈;김민기;김태형
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.129-134
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    • 2000
  • This paper presents the development of ultra-precision machining process of large aspheric aluminum mirrors with a maximum diameter of 620 mm. An ultra-precision machine, "Nanoturn60", developed by Daewoo Heavy Industries Ltd. is used for machining and motion errors of the machine are compensated by using the FTS developed by IAE(Institue for Advanced Engineering) during the machining process. To check the form accuracy of machined aspheric surfaces, on-machine form measurement system is developed. This measurement system consists of air bearing touch probe, straight edge, and laser sensor. With in-process error compensation by FTS(Fast Tool Servo), aspheric mirrors with the from accuracy of submicron order are obtained. obtained.

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