• Title/Summary/Keyword: Process heat

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A study on optimization of the double injection process for temperature measuring part of an ear thermometer (귀 체온계 측온부의 이중 사출 공정 최적화에 관한 연구)

  • Baek, Seung-Ik;Joung, Wuk-chul;Kim, In-Kwan;Shin, Kwang-Il;Kim, Tae-Wan
    • Design & Manufacturing
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    • v.16 no.1
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    • pp.1-8
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    • 2022
  • The importance of fast and accurate body temperature measurement with a portable thermometer is increasing. In order to reduce the temperature measurement response time of the infrared ear thermometer, it is very important to develop a structure for a thermometer having an efficient heat transfer path. Most of the existing ear thermometers are single structures that do not consider thermal efficiency, which may delay measurement time and reduce measurement accuracy. Therefore, in this study, the upper part of the thermometer in contact with the ear is made of a thermally conductive material, and the lower part of the thermometer is made of a thermal barrier material so that heat can be concentrated on the infrared sensor of the thermometer by blocking the upper part of the heat. For the efficiency of production, it was intended to be manufactured through the double injection process, and for this purpose, in this paper, the optimal process parameters were derived through the double injection process analysis.

Optimization of the Turning Conditions of Inconel 718 according to Insert Materials using DOE (실험계획법을 이용한 인서트 종류에 따른 Inconel 718 선삭가공조건 최적화)

  • Shin, Pil-Seon;Kim, Jae-Kyung;Jeon, Euy-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.8
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    • pp.1-8
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    • 2022
  • Inconel 718 is nickel-based and is increasingly being used as a key component in the nuclear, aerospace, and chemical industries which require high fatigue strength and oxidation, because of its excellent corrosion resistance, heat resistance, and wear resistance. It is a heat-resistant alloy which has excellent mechanical properties; however, material deformation, cracking, and shaking occur because of the high cutting temperature accumulated on the cutting surface during cutting processing, and heat accumulated at the insert boundary. Owing to these characteristics, various studies have been conducted, such as developing a tool exclusively for non-deletion, analyzing tool wear, and developing a tool cooling system. However, the optimization of the cutting process is still insufficient. In this study, the optimal process conditions were derived experimentally by cutting conditions according to the insert type during the cutting of Inconel 718.

Exergy Analysis of On/Off Controlled Heat Pump

  • Jang, Ki-Tae;Nam, Kwan-Woo;Jeong, Sang-Kwon
    • International Journal of Air-Conditioning and Refrigeration
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    • v.7
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    • pp.22-32
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    • 1999
  • A multi-type heat pump controls the mass flow rate of the working fluid to cope with variable heat loads when it is under dynamic load condition. This paper describes the exergy analysis associated with the unsteady response of a heat pump. First, a basic heat pump cycle is examined at a steady state to show the general trends of exergy variations in each process of the cycle. Entropy generation issue for the heat exchangers is discussed to optimize the heat pump cycle. Secondly, the performance of the inverter-driven heat pump is compared to that of the conventional one when the heat load is variable. Thirdly, the exergy destruction rate of the heat pump with On/Off operation is calculated by simulating the thermodynamic states of the working fluid in the condenser and the evaporator. The inefficiency of On/Off operation during the transient period is quantitatively described by the exergy analysis.

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Exergy analysis of heat pump in consideration of its dynamic response (동특성을 고려한 열펌프의 엑서지 해석)

  • 장기태;남관우;정상권
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.2
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    • pp.155-164
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    • 1998
  • A multi-type heat pump controls the mass flow rate of the working fluid to cope with variable heat loads when it is under dynamic load condition. This paper describes the exergy analysis associated with the dynamic response of heat pump. First, a basic heat pump cycle is examined at steady state to show the general trends of exergy changes in each process of the cycle. Entropy generation issue in the exchangers is discussed to optimize the heat pump cycle. Second, the performance of the inverter-driven heat pump is compared to that of the conventional one when the heat load is variable. Third, the exergy destruction rate associated with the ON/OFF operations of the heat pump is calculated by simulating the thermodynamic states of the condenser and the evaporator. The inefficiency of the ON/OFF operation during the transient period is quantitatively revealed by the exergy analysis.

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A Comparative Study of Heat Pump Drying System Performances (열펌프를 이용한 건조시스템의 성능비교 연구)

  • 김석광;이흥주
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1595-1602
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    • 1992
  • An energy efficient drying system, utilizing a heat pump to recover the wasted heat with high efficiency is proposed. In conventional drying systems, over-heating occurs through a condenser as the same amount of air is provided into the evaportator and the condenser. In order to prevent the over-heating, part of the outlet air from the drying chamber must be bypassed to increase the rate of vaporization in the drying chamber without release of the heat from the system. Since a part of the heat in the condenser is used to heat the air during the drying process of the proposed system, a high drying efficiency and low SPC(Specific Power Consumption) could be obtained, Comparing the performances between the proposed heat pump and a conventional one, it was found that the drying efficiency of the proposed heat pump is higher than that of the conventional heat pump by an amount of 7-25%.

Study for Assessment of the Flame Radiative Heat Transfer in a HRSG with Duct burner (덕트 버너의 추가에 따른 HRSG 내 화염 복사 열전달 산정방안에 대한 연구)

  • Kim, Daehee;Kim, Seungjin;Choi, Sangmin;Lee, Bongjae;Kim, Jinil
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.3-6
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    • 2012
  • Analysis method for the radiation heat transfer from the duct burner flame to the heat exchanger in a Heat Recovery Steam Generator (HRSG) was presented to supplement the existing thermal design process. Flame on a burner and a heat exchanger were postulated as imaginary planes and flame temperature, surface and emissivity was simplified in a aspect of engineering approach. The calculated local flame radiative heat flux on the heating surface was compared with the heat flux of 3-atomic gas radiation and convection.

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Study on Film Boiling Heat Transfer of Spray Cooling in Dilute Spray Region (희박 분무영역에서의 분무냉각 막비등 열전달에 관한 연구)

  • Kim, Yeung-Chan
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1481-1486
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    • 2004
  • This report presents experimental results on the heat transfer coefficients in the boiling region of spray cooling for actual metallurgical process. In this study, the heat flux distribution of a two dimensional dilute spray impinging on hot plate was experimentally investigated. Based on the experimental results, they classified the heat transfer area into the stagnation region and wall-flow region. In the stagnation region, the local heat transfer coefficient relates mainly to the droplet-flow-rate supplied from spray nozzle directly, so the local heat transfer coefficients is good agreement with the predicted values from correlation for spray cooling proposed by former report However, the local heat transfer coefficient in wall-flow region is larger than predicted values, and it is found that the rebounding droplets-flow-rate must be accurately evaluated to predict the local heat transfer coefficient in this region.

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Thermal Performance Characteristics of Closed-Wet Cooling Tower (밀폐형 냉각탑의 열성능 특성에 관한 실험적 연구)

  • Sarker, M.M.A.;Kim, E.P.;Moon, C.G.;Yoon, J.I.
    • Journal of Power System Engineering
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    • v.9 no.2
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    • pp.88-92
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    • 2005
  • The experiment of thermal performance about closed-wet cooling tower was conducted in this study. A closed cooling tower is a device similar to a general cooling tower, but with cooling tower replaced by a heat exchanger. The test section for this experiment has the process that the cooling water flows from the top of the heat exchanger to the bottom side in the inner part of the tube, and spray water flows in the gravitational direction in the outer side. Air comes in direct contact with the spray water at the outer side of the tube while passing from the lower the upper part having a counterflow to the spray water. The heat transfer pipe used in this experiment is a bare-type tube having an outer diameter of 15.88mm. The heat exchanger is consisted of seven rows and fifteen columns. In this experiment, thermal performance of the cooling tower is derived from overall heat transfer coefficients between the process fluid and sprayed water and volumetric overall mass transfer coefficient between sprayed water and air.

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A Study of the Heat Treatment Effect on the Fatigue Crack Growth Behavior in Dissimilar Weld Metal Joints of SA508 Low-Carbon Steel and AISI316 Austenitic Stainless Steel (SA508 저탄소강과 AISI316 오스테나이트강의 이종 용접부 피로균열 성장 거동에 미치는 열처리 영향 연구)

  • Kim, Chung-Seok
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.3
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    • pp.16-21
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    • 2018
  • The effect of heat treatment on the fatigue crack growth behavior in welded joints between the heat-affected zone (HAZ) of SA 508 Cl.3 low-alloy steel and HAZ of AISI 316L stainless steel is investigated. When the crack propagates across SA 508 Cl.3 or AISI 316L SS and HAZ into the weldment, the fatigue crack growth rate (FCGR) in the HAZ region does not change or decrease despite the increase in stress intensity factor ${\Delta}K$. The residual stress at the HAZ region is more compressive than that at the base Δ materials and weldment. The effect of the welding residual stress on the crack growth behavior is determined by performing a residual stress relief heat treatment at $650^{\circ}C$ for 1h and subsequent furnace cooling. The FCG behavior in the HAZ region in the as-welded specimen and the residual stress relief heat-treated specimen is discussed in terms of the welding residual stress.

Numerical Analysis of Welding Residual Stress Using Heat Source Models for the Multi-Pass Weldment

  • Bae, Dong-Ho;Kim, Chul-Han;Cho, Seon-Young;Hong, Jung-Kyun;Tsai, Chon-Liang
    • Journal of Mechanical Science and Technology
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    • v.16 no.9
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    • pp.1054-1064
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    • 2002
  • Numerical prediction of welding-induced residual stresses using the finite element method has been a common practice in the development or refinement of welded product designs. Various researchers have studied several thermal models associated with the welding process. Among these thermal models, ramp heat input and double-ellipsoid moving source have been investigated. These heat-source models predict the temperature fields and history with or without accuracy. However, these models can predict the thermal characteristics of the welding process that influence the formation of the inherent plastic strains, which ultimately determines the final state of residual stresses in the weldment. The magnitude and distribution of residual stresses are compared. Although the two models predict similar magnitude of the longitudinal stress, the double-ellipsoid moving source model predicts wider tensile stress zones than the other one. And, both the ramp heating and moving source models predict the stress results in reasonable agreement with the experimental data.