• Title/Summary/Keyword: Process heat

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The Estimation of Curvature Deformation of Steel Plates in Water Cooling Process after Line Heating (선상 가열시 수냉 효과를 고려한 강판의 변형 추정에 관한 연구)

  • HwangBo, Hyeok;Yang, Park-Dal-Chi
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2006.11a
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    • pp.209-212
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    • 2006
  • Line heating with water cooling is generally adapted process in the shipyards for the forming hull surface. The purpose of this paper is to develop a model of thermal deformation in water cooling process after the line heating. In order to simulate the cooling process, heat transfer analysis was performed by assuming the effects of water cooling as a negative heat-source. Experiment for the line heating with water cooling was performed for 9 models of plates in order to verify the cooling model. By using the suggested model for the water cooling process, it could be observed that the present method predict the plate deformations in the line heating more accurately.

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Development of cold forging process for OP shaft and the improvement of forgeability of SNCM steel (OP shaft용 냉간 단조 성형 공정 개발 및 SNCM강의 단조성 향상에 관한 연구)

  • 이광오;제진수;강성수;전만수;남원수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.141-144
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    • 2002
  • This study presents the enhancement of forgeability of SNCM522H materials. Target parts are output shaft(OP shaft) used as components of power train for automobiles. To carry out cold forging process of OP shaft by 1 pass instead of existing 2 pass process, studies in terms of process design and heat treatment were performed. To introduce the new process, Finite element Method are accomplished, and to verify the validity of proposed heat treatment cycle, several experiments(Hardness test, Observation of optical microstructures, tensile test) are carried out.

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Effects of Inductor Shape in Steel Forming Process with High Frequency Induction Heating (유도가열을 이용한 강판성형공정에서 유도코일 형상의 효과)

  • Yang, Young-Soo;Bae, Kang-Yul;Shin, Hee-Yun
    • Journal of Welding and Joining
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    • v.26 no.4
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    • pp.66-72
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    • 2008
  • Because of high intensity and easy controllability of the heat source, high frequency induction heating has been concerned and studied for the steel forming process in the ship building industry. However, the heating and forming characteristics have to be further properly modelled and analyzed for the process to be utilized with its optimal working parameters. In this study, a modelling with thermo-elasto-plastic analysis is performed using the FEM to study heat flow and deformation of the steel plate during the forming process with the electro-magnetic induction heating. The numerical model is then used to study the effect of the inductor shape on the magnitude of angular deformation of the plate during the forming process. It is revealed that the square shape of inductor induces the largest deformation among the rectangular inductors.

Temperature Analysis for Carbon Steel at Quenching Process by F. E. M.(Finite Element Method) (탄소강의 퀜칭과정에서 유한요소법을 이용한 온도해석)

  • Kim, Ok Sam;Cho, Eui Il;Shin, Young Woo
    • Journal of the Korean Society for Heat Treatment
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    • v.7 no.2
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    • pp.103-110
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    • 1994
  • It is well-known that the analysis of temperature distribution is substantilly important in optimal design of quenching process. The unsteady state temperature gradients generated during the quenching process were numerically calculated by the Finite Element Method(F. E. M.). Formulations of F. E. M. based weighted residural method were presented for the analysis of the two dimensional heat conduction problem. In the process of calculation, the temperature dependency of physical properties of the material was in consideration. At early stage of the quenching process, the abrupt temperature gradient has been shown in the surface of the carbon steel(SM45C).

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Effect of Pressure on Interfacial Heat Transfer Coefficient in the Squeeze Casting Process (용탕단조시 가압력에 따른 계면열전달계수의 변화)

  • Kim, Jin-Soo;Ahn, Jae-Young;Han, Yo-Sub;Lee, Ho-In;Hong, Chun-Pyo
    • Journal of Korea Foundry Society
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    • v.14 no.3
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    • pp.248-257
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    • 1994
  • Research in heat transfer and solidification commonly involves experimentation and mathematical modeling with associated numerical analysis and computation. Inverse problems in heat transfer are part of this paradigm. During the solidification of metal casting, an interfacial heat transfer resistance exists at the boundary between the casting and the mold, and this heat transfer resistance usually varies with time. In the case of the squeeze casting the contact heat transfer resistance is decreased by pressure and ideal contact is almost accomplished. In the present work, heat transfer coefficient, which is inverse value of the heat transfer resistance, was used for convenience. A numerical technique, Non-Linear Estimation has been adopted for calculation of the casting/mold interfacial heat transfer coefficient during the squeeze casting process. In this method, the measured temperature data from experiment were used. The computational results were applied to the analysis of heat transfer and solidification.

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Feasibility Study on Thermal Power Plant Condenser Heat Recovery for District Heating and Fuel Line Preheating (발전소 복수기 배열회수의 지역난방 및 연료라인 예열용 활용타당성 검토)

  • Jung, Hoon;Hwang, Gwang-Won
    • New & Renewable Energy
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    • v.5 no.3
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    • pp.40-48
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    • 2009
  • Recovered heat has been considered as a renewable energy in Europe since 2008 because its great effect on energy saving and carbon decreasing in plant process. Energy saving and decreasing green gas are critical issue today, so various technologies to save energy and decrease carbon dioxide in plant process have been applied to many industrial area. In this paper, the feasibility of condenser heat recovery by heat pump in power plant for district heating and fuel line preheating were reviewed by verifying energy (heat) balance and mass balance of power plant model. Some ways to compose proper system to recover heat of condenser are suggested and their possibilities are also reviewed. Limitations on heat recovery in power plant are also reviewed. The results are verified by calculating input/output energy based on actual performance test data of Taean Thermal Power Plant in Korea. There is noticeable improvement of plant performance in some cases which demand low temperature (<100 C) heat like distrcit heating, fuel line heating, and so forth.

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Study on Analysis of Heat Dissipation due to Shape of Motorcycle Disc Brake (모터사이클 디스크 브레이크 형상에 따른 방열해석에 관한 연구)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.4
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    • pp.100-107
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    • 2013
  • This study aims to improve the heat performance of motor cycle disk due to the number of holes by analyzing 6 kinds of disk models. This disk performance depends on the efficiency at emitting the heat. To raise the efficiency of heat emission, holes with circle or another configuration are made on disks to emit heat fast. The distribution of temperature, heat flux, deformation and stress are analyzed. As the number of holes on disk increases, the performance of heat emission is improved. Equivalent stress is decreased and durability is improved as the number of holes on disk increases. Though the number of holes on disk is increased, the performances of heat emission and durability do not become better. The optimal model can be found by comparing models each other through this analysis result. Through this study result, the configuration of motor cycle disk is designed with optimal heat emission and durability by comparing models.

Numerical Analysis of Heat Transfer and Fabrication of Carbon Material for Heat Dissipation in Solar Panel (태양광 패널 적용 방열용 탄소소재의 제조 및 열전달 수치해석)

  • Park, Hun-Su;Kang, Chul-Hee;Kim, Hong-Gun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.82-90
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    • 2019
  • This analysis demonstrates the effective removal of heat generated from a solar panel's output degradation factor solar cells (the solar panel's output deterioration factor), and solves the problems of oxidation and corrosion in existing metal heat sinks. The heat-dissipating test specimen was prepared using carbon materials; then, its thermal conductivity and its effectiveness in reducing temperatures were studied using heat transfer numerical analysis. As a result, the test specimen of the 30g/㎡ basis weight containing 80% of carbon fiber impregnated with carbon ink showed the highest thermal conductivity 6.96 W/(m K). This is because the surface that directly contacted the solar panel had almost no pores, and the conduction of heat to the panels appeared to be active. In addition, a large surface area was exposed to the atmosphere, which is considered advantageous in heat dissipation. Finally, numerical analysis confirmed the temperature reduction effectiveness of 2.18℃ in a solar panel and 1.08℃ in a solar cell, depending on the application of heat dissipating materials.

The Response of soil surface heat budget to the precipitation (지표면 열수지의 강수응답성에 관한 연구)

  • 황수진;진병화
    • Journal of Environmental Science International
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    • v.3 no.2
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    • pp.89-100
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    • 1994
  • It is very important to assess accurately the terms which are included in the heat budget equation of soil surface because they are used in the UM and miso-scale circulation modeling as well as in the micrometeorological studies. Each terms in the heat budget equation change according to the soil moisture content. So, it is necessary to specify clearly the relations between soil moisture content and these terms. Special experiment with micrometeorological measurements was executed to study these relations at Environmental Research Center of Tsukuba University, Japan. The results are as follow: 1. The soil moisture contents of 1 cm and 4 cm depth are oscillated with one day Period in drying process and the amplitude of variation of 1 cm depth is greater than that of 4 cm. 2. Increase in soil moisture contents due to precipitation result in decrease of albedo with step function. 3. Sensible heat is in reverse proportion to the soil moisture content and latent heat is in direct proportion to it. Latent heat is more sensitive than sensible heat according to the soil moisture variation. Net long wave radiation have high correlation with soil moisture. 4. Comparing with the radiative term with the flux term in wetting process due to precipitation, the energy transfer of the aero and thermodynamic flux is greater than that of the radiative heat flux.

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Performance of the Cold Latent Storage System (냉열잠열축열조의 성능해석)

  • Yoon, Ho Sik;Ro, Sung Tack
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.17 no.4
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    • pp.456-465
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    • 1988
  • The performance of the cold latent heat storage is investigated by experiment and by a simplified analytic approach. The heat storage tank has eight horizontal circular tubes and one path of refrigerant evaporating tube. The phase change material in the heat storage tank is water which is frozen by evaporating refrigerant of refrigeration system and melts by the warm air in the heat storage tank. In the experiment, the performance has been studied by the various conditions including the initial water temperature on solidification and flow rate and temperature of air. The rate of recovered heat has been simulated by a simplified model and the results shows a good agreement. In solidification process, initial water temperature causes time delay corresponding to the sensible heat and it is found that the shape of evaporator is important. In melting process, the recovered heat rate from the heat storage tank is proportional to $Re^{0.8}(T_{bi}-T_f)$ of air where $T_{bi}$ and $T_f$ indicate temperatures of inlet air and phase change, respectively. And the deminishing rate of the recovered heat is higher for the higher heat rate.

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