• Title/Summary/Keyword: Process effect

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A Study on the Improvement of Drawing Limit in Stainless Butt Products using Warm Deep Drawing Process (온간 성형법을 이용한 스테인리스 버트 제품의 성형한계 향상에 관한 연구)

  • 김승수;나경환;김종호;한창수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1995.03a
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    • pp.203-210
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    • 1995
  • The rapid progress of automobile industry has led to a demand for sheet metal products and the new forming technology for complex product is required. In Deep Drawing process of steel sheet, especially stainless steel sheet at room temperture, some intermediate annealing need to be added to lessen strain hardening effect. The present study is concerned with the wram deep drawing of stainless steel sheet. In order to reduce the number of working process. the limit drawing ration is considered as main parameter. In this study, the effect of process variables such a sblank holder force, working temperature and lubricant on limit drawing ration is investigated . Experiments are carried out for the hemisherical and sqare shape at room and warm temperature respectively. The drawing loads and thickness deviation accoring to process variables measured . As the result of apploying those experimental data to the commerical butt product, the number of process can be reduced and good quality of products can be obtained.

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An Effect of Process Parameters on the Generation of Sheet Metal Curvatures in the Incremental Roll Forming Process (점진적 롤 성형 공정에서 공정 변수가 박판 금속의 곡률 생성에 미치는 영향)

  • 윤석준;양동열
    • Transactions of Materials Processing
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    • v.13 no.2
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    • pp.122-128
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    • 2004
  • In order to make a doubly-curved sheet metal effectively, a sheet metal forming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation in thickness. The developed process is an unconstrained forming process with no holder. For this study, the experimental equipment is set up with the roll set which consists of two pairs of support rolls and one center roll. In the experiments using aluminum sheets, it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting rolls in pairs and the forming depth of the center roll and it also depends on the thickness of the sheet metal. In order to check the effect of process parameters on the generation of sheet metal curvatures in this process, the orthogonal array is adopted. From the experimental results, among the process parameters, the distance between supporting rolls in pairs along the direction of one principal radius of curvature as well as the forming depth and the thickness of the material is shown to influence the generation of curvature in the same direction significantly. That is, the other distance between supporting rolls in pairs which are not located in the same direction of one principal radius of curvature, does not have an significant effect on the generation of the curvature in that direction. It mainly affects the generation of curvature in its own direction with the forming depth and the thickness of the material.

An Effect of Process Parameters on the Generation of Sheet Metal Curvatures in the Incremental Roll Forming Process (점진적 롤 성형 공정에서 공정 변수가 박판 금속의 곡률 생성에 미치는 영향)

  • Yoon S. J.;Yang D. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.08a
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    • pp.53-57
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    • 2003
  • In order to make a doubly curved sheet metal effectively, a sheet metal farming process has been developed by adopting the flexibility of the incremental forming process and the principle of bending deformation which causes slight deformation to thickness. The developed process is an unconstrained forming process with no holder. For this study, the experimental equipment is set up with the roll set which consists of two pairs of support rolls and one center roll. In the experiments using aluminum sheets, it is found that the curvature of the formed sheet metal is determined by controlling the distance between supporting rolls in pairs and the forming depth of the center roll and it also depends on the thickness of the sheet metal. In order to check the effect of process parameters on the generation of sheet metal curvatures in this process, the orthogonal array is adopted. From the experimental results, among the process parameters, the distance between supporting rolls in pairs along the same direction of one principle radius of curvature as well as the forming depth and the thickness of the material is shown to influence the generation of curvature in the same direction significantly. That is, the other distance between supporting rolls in pairs which are not located in the same direction of one principle radius of curvature, does not have an significant effect on the generation of the curvature in that direction. It just affects the generation of curvature in its own direction mainly with the forming depth and the thickness of the material.

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A Study on the Removal Effect of Sewage Treatment Effluent by Ultrafilter Membrane Species (한외여과막의 모듈형태에 따른 하수처리장 방류수의 처리 효과)

  • 김영규
    • Journal of Environmental Health Sciences
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    • v.24 no.1
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    • pp.19-23
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    • 1998
  • This study has designed to investigate the removal effect of sewage treatment effluent by ultrafilter membrane species and then to analyze the change of pH, bacteria and E. coli., the concentration of chlorides. Ultra filtration process did not effective to remove chloride, Ca and Mg. Spiral type ultrafiltration process was more effective to remove chemical oxygen demand of sewage treatment effluent than Hollow type ultrafiltration process. The flux of spiral wound ultrafilter was higher than the hollow fiber ultrafilter.

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Plasma Process Effect and Selectivity Characteristics of Carbon Nanotube Film Humidity Sensor (CNT 습도센서의 플라즈마처리 효과와 선택성 특성)

  • Park, Chan-Won
    • Journal of Industrial Technology
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    • v.33 no.A
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    • pp.67-72
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    • 2013
  • CNT(carbon nanotube) humidity sensors with plasma treated electrodes exhibit a much faster response time and a higher sensitivity to humidity, compared to untreated CNT and porous Cr electrodes. These results may be partially due to their percolated pore structure being more accessible for water molecules and for expending the diffusion of moisture to the polyimide sensing film, and partially due to the oxygenated surface of CNT films. This paper shows a plasma process effect and selectivity characteristics of CNT film humidity sensor.

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금형강의 앤드밀 가공시 동적모델에 의한 절삭력 예측

  • 이기용;강명창;김정석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.49-54
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    • 1994
  • A dynamic model for the cutting process in the end milling process is developed. This model, which describes the dynamic response of the end mill, the chip load geometry including tool runout, the dependence of the cutting forces on the chip load, is used to predict the dynamic cutting force during the end milling process. In order to predict accurately cutting forces and tool vibration, the model, which uses instantaneous specific cutting force, includes both regenerative effect and penetration effect. The model is verified through comparisons of model predicted cutting force with measured cutting forces obtained from machining experiments.

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A Study on fatigue Properties with Different Edge Margin for Hole Expansion Plate (홀 확장된 판재의 에지마진 변화에 따른 피로특성 연구)

  • Lee, Joon-Hyun;Lee, Dong-Suk;Lee, Hwan-Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.11
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    • pp.2383-2389
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    • 2002
  • This paper describes an experimental study on fatigue life extension by using cold working process in fastener hole of aircraft structure. Cold working process was applied for A12024-7351 specimens by considering the effect of edge margin on fatigue life. It is generally recognized that cold working process offers a protective zone around fastener hole of aluminum aircraft structure due to the residual compressive stresses which lead to retardation of crack growth. Thus this process provides the beneficial effect of increasing the fatigue life of the component. there by decreasing maintenance costs. It has also been successfully incorporated into damage tolerance and structural integrity programs. Cold working specimens were tested at constant amplitude peak cyclic stresses. Fatigue life of cold working specimen compared with that of specimen fabricated with base material. The increase of fatigue life for cold working specimen is discussed by both considering the effect of residual compressive stresses measured by X-ray diffraction technique and quantitative effect of edge margin.

Effect of Color Developing by Heat Treatment on Cotton Fabrics Dyed with Catechu Extract (아선약염색 면직물의 열발색 공정에 의한 발색효과)

  • Lee, Soo Jung;Jang, Jeong Dae
    • Textile Coloration and Finishing
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    • v.28 no.4
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    • pp.299-307
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    • 2016
  • In order to clarify the availability of heat treatment for catechu dyeing, effect of color developing by heating process on cotton fabrics dyed with catechu extract was investigated. Dyed fabrics were heated various time(min) at $150^{\circ}C$. The cases of non-mordanting and mordanting were compared, and examined the effect of sodium acetate as an agent to promote the color developing to fabrics. Experiments with after-mordanting method showed that various colors can be obtained using catechu. K/S values of dyed fabrics with Al, Cu, Fe mordant were higher than the case of no mordant. The fabric by Cu mordanting showed 3 times to the case of no mordant. Fabrics dyed with catechu by mordanting lowered $L^*$ value while there was little change in $a^*$, $b^*$ value as the heating process progressed. Therefore, K/S values were increased due to heating process. The effects of adding sodium acetate in dyeing bath on dyed fabrics were shown higher K/S values, and the $L^*$ values were lower than those without sodium acetate according to heating time increase. The result show sodium acetate had a promoting effect on the color developing to the fabrics by heating process, it was very effective.

System Dynamics Approaches on Green Car Diffusion Strategies and the Causal Diagram Analysis (친환경차 확산전략에 대한 시스템다이내믹스 접근과 인과지도 분석)

  • Park, Kyungbae
    • Korean System Dynamics Review
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    • v.13 no.4
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    • pp.33-55
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    • 2012
  • The research is to identify important diffusion factors and their effects on green car diffusion process using system dynamics perspectives and a causal-loop analysis. Through a deep review on previous research, we have found the important factors of green car diffusion process. Price, driving range, network effect, recharge system, fuel cost had important facilitation on consumer attraction and green car diffusion. Based on the review, we have constructed a causal loop diagram explaining hybrid car diffusion process. We have found 3 important reinforcing loops in the causal loop diagram. Loop for learning & economies of scale(supply side), loop for network effect(consumer side), and loop for battery development(technology side) had most significant roles in the whole diffusion process. Through a deliberate analysis on the 3 causal loops, we have found meaningful results. First, there seems to exist a critical mass in the diffusion. Second, of the 3 loops, the battery technology had most significant role. Third, not consumer installed base but sales must be a standard to decide whether the critical mass is achieved or not. Based on these findings, several meaningful implications are suggested for the government and corporations related to the green car industries.

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