• Title/Summary/Keyword: Process and Tools

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Is HAZOP a Reliable Tool? What Improvements are Possible?

  • Park, Sunhwa;Rogers, William J.;Pasman, Hans J.
    • Journal of the Korean Institute of Gas
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    • v.22 no.2
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    • pp.1-20
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    • 2018
  • Despite many measures, still from time to time catastrophic events occur, even after reviewing potential scenarios with HAZID tools. Therefore, it is evident that in order to prevent such events, answering the question: "What can go wrong?" requires more enhanced HAZID tools. Recently, new system based approaches have been proposed, such as STPA (system-theoretic process analysis) and Blended Hazid, but for the time being for several reasons their availability for general use is very limited. However, by making use of available advanced software and technology, traditional HAZID tools can still be improved in degree of completeness of identifying possible hazards and in work time efficiency. The new HAZID methodology proposed here, the Data-based semi-Automatic HAZard IDentification (DAHAZID), seeks to identify possible scenarios with a semi-automated system approach. Based on the two traditional HAZID tools, Hazard Operability (HAZOP) Study and Failure Modes, Effects, and Criticality Analysis (FMECA), the new method will minimize the limitations of each method. This will occur by means of a thorough systematic preparation before the tools are applied. Rather than depending on reading drawings to obtain connectivity information of process system equipment elements, this research is generating and presenting in prepopulated work sheets linked components together with all required information and space to note HAZID results. Next, this method can be integrated with proper guidelines regarding process safer design and hazard analysis. To examine its usefulness, the method will be applied to a case study.

Continuous Improvement Through Integration of Quality Tools

  • He, Zhen;Qi, Ershi;Liu, Zixian
    • International Journal of Quality Innovation
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    • v.3 no.2
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    • pp.38-45
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    • 2002
  • Continuous quality improvement is now the focus of research and application in quality engineering. To achieve continuous improvement, it's necessary to integrate quality tools and to plan, design and control the whole process of creating quality. Based on the extensive literature review and the philosophy of concurrent quality engineering, the paper analyzes the relationships among major quality tools such as QFD, FMEA, DOE and SPC and presents a basic model and structure for the integration of quality tools.

Applying tools of Six Sigma and PSP for definition and schedule management of process (프로세스 정의 및 일정 관리를 위한 6시그마와 PSP도구의 적용 방안)

  • Choi, Seung-Yong;Kim, Jeong-Ah
    • Journal of KIISE:Software and Applications
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    • v.33 no.11
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    • pp.923-935
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    • 2006
  • As the knowledge-based society has been constructed, the size of work process that has to be done grows bigger and the amount of the information that has to be analyzed increases. So each company is trying to construct more conformable process models in business model. In order to support the process construction of companies practically, in this paper tools of Six Sigma is applied to process definition and tools of PSP is applied schedule management. And to use the proposed tools efficiently, the procedure of process definition and schedule management are suggested. The goal of the proposed method is to achieve the process aim within the Time-To-Market by applying the process management of organizations and persons. And the goal of individuals is to improve personal process with the collected data.

Fabrication of 3-D Micro Structure and Micro Tool Using MEDM (미세 방전을 이용한 3차원 미세 구조물 및 미세 공구 제작)

  • Kim B. H.;Yi S. M.;Chu C. N.;Kang Y. H.;Choi T. H.;Park H. J.;Lee Y. S.
    • Transactions of Materials Processing
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    • v.14 no.3 s.75
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    • pp.251-256
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    • 2005
  • 3-D micro structures and micro tools were fabricated using Micro Electrical Discharge Machining (MEDM). To make micro structures, micro electrical discharge milling process was applied. During micro electrical discharge milling, electrode (tool) worn in the both axial and radial direction. To compensate tool wear which has significant influence on machining accuracy, machining path overlapping was proposed. Machining characteristics of micro electrical discharge milling was investigated in considering of depth of cut and capacitance of discharge circuit. Micro complex shaped tools were also fabricated using REDM (reverse electrical discharge machining). Sacrificial electrodes were machined through electrical discharge milling process and were used as electrode to make micro tools. Using this process several micro tools shape of 'ㄷ', 'ㅁ' and 'o' were fabricated. With these complex shaped tools, micro machining was successfully applied repeatedly.

Fabrication of 3-D Micro Structure and Micro Tool Using MEDM (미세 방전을 이용한 3차원 미세 구조물 제작 및 미세 공구 제작)

  • Lee Y. S.;Kim B. H.;Yi S. M.;Chu C. N.;Kang Y. H.;Choi T. H.;Park H. J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.11a
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    • pp.255-259
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    • 2004
  • 3-D micro structures and micro tools are fabricated using MEDM (Micro Electric Discharge Machining). To make micro structures, micro electro discharge milling process is applied. During micro electro discharge milling, electrode (tool) wears both axial and radial direction. To compensate tool wear which influences significantly machining accuracy, overlap machining path is proposed. Machining characteristics of micro electro discharge milling is investigated in considering of depth of cut and capacitance of discharge circuit. Micro complex shaped tools are fabricated using REDM (reverse electro discharge machining). Sacrificial electrode is machined through electro discharge milling process and is used as electrode to make micro tools. Using this process several micro tools shape of 'ㄷ', 'ㅁ' and 'o' are fabricated. With these complex shaped tools, micro machining is successfully applied repeatedly.

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Design for the multistage sheet metal forming of wheel disks by Design of Experiment (실험계획법을 이용한 휠 디스크의 다단판재성형 공정 설계)

  • 이명균;오수익
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.278-282
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    • 2003
  • There is a strong industrial demands for the development of light-vehicle to improve fuel efficiency. It is more effective to reduce weight of the parts directly driven by an automobile engine. So the saving in weight of wheels which is operated by an automobile engine improve fuel efficiency more than other parts. There are many step of sheet metal forming in fabricating automotive wheel, so that it is difficult to design process and tools of multi-stage stamping. Traditionally, design process and tools have depended on the experience of skilled workers and it has done by trial and error methods. However, it needs too much costs and time. Taguchi methods has an advantage of the number of required experiments and reliability compared with trial and error method. In this study, Taguchi methods and response surface methods are applied to design process and tools of automotive wheel. As a result, the principal variables are selected and process conditions are optimized.

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The Magnetic Finishing Characteristics of Pipe Inside Polished by Slurry Circulation System (슬러리 순환방식을 이용한 파이프 내면의 자기연마특성)

  • Park, Won-Kyou;Choi, Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.1
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    • pp.38-44
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    • 2004
  • An internal finishing process by the application of magnetic abrasive machining has been developed as a new technology to obtain a fine inner surface of non-ferromagnetic pipe. In this paper, an abrasive slurry circulation system was designed and manufactured. As a result, it was found that a fine inner surface of pipe was available by the use of these machining methods. The basic machining characteristics of pin-type magnetic tools were analyzed experimentally. In addition, the experimental results show that pin-type magnetic tools have more machining efficiency than Iron particles as magnetic tools.

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Construction of Systems Engineering Environment in an Enterprise (조직 내 시스템엔지니어링 환경 구축방안)

  • Lee, Young Hoon
    • Journal of the Korean Society of Systems Engineering
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    • v.5 no.2
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    • pp.63-69
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    • 2009
  • For the effective and efficient system development, it is provided of complex and diverse disciplines, analysis and design, points of views for decisions making, technical information management, assurance of products, and so on to be integrated and ensured. Systems engineering is conducted through a process and is implemented by tools based on relevant methodologies. Systems engineering environment should be provided to support the systems engineering process, method, and tools used on the project. In this paper, the essential environment in performing works in a organization applying systems engineering on the basis of system life cycle was reviewed. The present states on establishment of the systems engineering in Korea Railroad Research Institute were also examined with some reviews of other cases.

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문헌정보학의 학문적 역할 및 위치 -이용자 연구 중심의 문헌정보학-

  • 박홍석
    • Journal of Korean Library and Information Science Society
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    • v.26
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    • pp.505-540
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    • 1997
  • The library collects relevant documents, organizes these documents, retrieves and provides relevant documents, and helps the user use provided documents. These library activities are the distribution process of relevant documents in a society, and the role of library science is to deal with several problems in this process. This process is to facilitate the production of socially relevant documents, to select documents relevant to an individual user, and to enable the user to use the selected documents. As a result, this process should be based on the concept of "relevance". As a result, the academic role of library science should be considered based on "relevance". "Relevance" is getting more important to meet the change of the environment of library services, which is getting more complex and changing rapidly because of the computer and the computer network. It is true that these are very important tool for document distribution. However, the problems in the document distribution can not be solved only by the simple development of these tools because these have been caused by the simple development of these tools. These problems can be solved only through many studies of the user, which is the destination of document distribution, and through a n.0, pplying the results of these studies to designing these tools.dies to designing these tools.

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Applications of Product Process Analysis For Improving the Construction Process of Structural Steel

  • Lee Seung-Hyun
    • Korean Journal of Construction Engineering and Management
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    • v.5 no.5 s.21
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    • pp.101-108
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    • 2004
  • A construction process consists of value adding activities and non-value adding activities, necessary or unnecessary. If construction personnel can eliminate inefficient and/or unnecessary activities within the process, they may have a great opportunity to improve their construction process. The Product Process Analysis (PPA) technique, which was developed in the manufacturing industry, can be applied for identifying wastes in the construction process and ultimately improving the process itself. It provides useful tools, such as a process chart worksheet and flow diagram, for mapping the flow of construction activities with predetermined standardized symbols. These tools make people understand the flow of activities more easily, identify value adding/non-value adding activities within the process, and areas where the process can be improved. The example applications of PPA are demonstrated in the paper through the case studies implemented on the construction process of structural steel. The results of case studies indicate that PPA technique was effective at identifying and removing wastes in the steel construction process. It is also found that PPA technique is more effective for improving highly repetitive construction processes.