• 제목/요약/키워드: Process Response

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다중반응표면최적화를 위한 공정능력함수법에서 최소치최대화 기준의 활용에 관한 연구 (Using the Maximin Criterion in Process Capability Function Approach to Multiple Response Surface Optimization)

  • 정인준
    • 지식경영연구
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    • 제20권3호
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    • pp.39-47
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    • 2019
  • Response surface methodology (RSM) is a group of statistical modeling and optimization methods to improve the quality of design systematically in the quality engineering field. Its final goal is to identify the optimal setting of input variables optimizing a response. RSM is a kind of knowledge management tool since it studies a manufacturing or service process and extracts an important knowledge about it. In a real problem of RSM, it is a quite frequent situation that considers multiple responses simultaneously. To date, many approaches are proposed for solving (i.e., optimizing) a multi-response problem: process capability function approach, desirability function approach, loss function approach, and so on. The process capability function approach first estimates the mean and standard deviation models of each response. Then, it derives an individual process capability function for each response. The overall process capability function is obtained by aggregating the individual process capability function. The optimal setting is given by maximizing the overall process capability function. The existing process capability function methods usually use the arithmetic mean or geometric mean as an aggregation operator. However, these operators do not guarantee the Pareto optimality of their solution. Moreover, they may bring out an unacceptable result in terms of individual process capability function values. In this paper, we propose a maximin-based process capability function method which uses a maximin criterion as an aggregation operator. The proposed method is illustrated through a well-known multiresponse problem.

Dialogical design of fuzzy controller using rough grasp of process property

  • Ishimaru, Naoyuki;Ishimoto, Tutomu;Akizuki, Kageo
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1992년도 한국자동제어학술회의논문집(국제학술편); KOEX, Seoul; 19-21 Oct. 1992
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    • pp.265-271
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    • 1992
  • It is the purpose of this paper to present a dialogical designing method for control system using a rough grasp of the unknown process property. We deal with a single-input single-output feedback control system with a fuzzy controller. The process property is roughly estimated by the step response, and the fuzzy controller is interactively modified according to the operator's requests. The modifying rules mainly derived from computer simulation are useful for almost every process, such as an unstable process and a non-minimum phase process. The fuzzy controller is tuned by taking notice of four characteristics of the step response: (1) rising time, (2) overshoot, (3) amplitude and (4) period of vibration. The tuning position of the controller is fourfold: (1) antecedent gain factor GE or GCE, (2) consequent gain factor GDU, (3) arrangement of the antecedent fuzzy labels and (4) arrangement of the control rules. The rules give an instance to the respective items of the controller in an effective order. The modified fuzzy PI controller realizes a good response of a stable process. However, because the GDU tuning becomes difficult for the unstable process, it is necessary to evaluate the stability of the process from the initial step response. The fuzzy PI controller is applied to the process whose initial step response converges with GDU tuning. The fuzzy PI controller with modified sampling time is applied to the process whose step response converges under the repeated application of the GDU tuning. The fuzzy PD controller is applied to the process whose step response never converges by the GDU tuning.

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단일 계단 응답에 근거한 Wiener형 비선형 공정의 간편한 모델 확인 방법 (Single Step Response Based Method for the Simple Identification of Wiener-type Nonlinear Process)

  • 임상훈;허재필;성수환;이지태;이용제
    • Korean Chemical Engineering Research
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    • 제61권1호
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    • pp.89-96
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    • 2023
  • 동적 선형 블록과 정적 비선형 블록이 직렬로 연결되어 있는 Wiener형 비선형 모델은 여러 화학 공정의 동특성을 묘사하는데 널리 사용되는데, Wiener형 비선형 공정의 모델 확인은 다소 긴 공정 활성화 데이터가 필요하다. 본 연구는 이러한 단점을 보완하기 위하여 단일 계단 응답으로부터 Wiener형 비선형 공정 모델을 찾아낼 수 있는 새로운 모델 확인 방법을 제안한다. 제안된 방법은 계단 응답의 초기 응답으로부터 선형 동적 블록의 예측 응답을 얻어 선형 동적 블록의 모델을 확인하고, 이어서 비선형 정적 블록의 모델을 확인한다. 본 방법은 단일 계단 응답만을 사용하여 공정 모델 확인을 위해 필요한 공정 응답을 얻는 과정에서 시간과 비용적으로 큰 이득을 얻을 수 있다. 제안된 공정 확인 방법의 성능은 대표적인 Wiener형 비선형 공정인 pH 적정 공정과 액위 공정을 대상으로 검증되었다.

공정변수의 변동을 고려한 호감도 함수를 통한 다중반응표면 최적화 (Multiresponse Optimization Through A New Desirability Function Considering Process Parameter Fluctuation)

  • 권준범;이종석;이상호;전치혁;김광재
    • 한국경영과학회지
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    • 제30권1호
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    • pp.95-104
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    • 2005
  • A desirability function approach to a multiresponse problem is proposed considering process parameter fluctuation which may amplify the variance of response. It is called POE (propagation of error), which is defined as the standard deviation of the transmitted variability in the response as a function of process parameters. In order to obtain more robust process parameter setting, a new desirability function is proposed by considering POE as well as distance-to-target of response and response variance. The proposed method is illustrated using a rubber product case in Ribeiro et al. (2000).

편최소제곱 반응표면함수를 이용한 공정 최적화에 관한 연구 (A Study on Process Optimization Using Partial Least Squares Response Surface Function)

  • 박성현;최엄문;박창순
    • 품질경영학회지
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    • 제27권2호
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    • pp.237-250
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    • 1999
  • Response surface analysis has been a popular tool conducted by engineers in many processes. In this paper, response surface function, named partial least squares response surface function is proposed. Partial least squares response surface function is a function of partial least squares components and the response surface modeling is used in either a first-order or a second-order model. Also, this approach will have the engineers be able to do the response surface modeling and the process optimization even when the number of experimental runs is less than the number of model parameters. This idea is applied to the nondesign data and an application of partial least squares response surface function to the process optimization is considered.

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응결 과정 콘크리트의 전기 임피던스 응답 해석 모델 (Electrical Impedance Response Model of Concrete in Setting Process)

  • 신성우;황가람;이창준
    • 한국안전학회지
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    • 제29권5호
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    • pp.116-122
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    • 2014
  • Assessment of setting process of concrete is important as it provides useful information to schedule concreting work in construction site. Electrical impedance measurement method, which utilizes the change of electrical resistance of concrete, has been applied to assess setting process of cement-based materials. However, the applicability of the method has been demonstrated only for cement paste and mortar. The main purpose of this research is to develop the electrical impedance based setting process assessment for concrete. To this end, electrical impedance response model for concrete should be developed in advance since it is essential to estimate the electrical resistance of concrete from measured impedance response. The electrical resistance of concrete is a key parameter for the setting process assessment. In this study electrical impedance responses of the concrete in setting process are measured and analyzed. Thereby, an electrical impedance response model of the liquid state concrete is developed and schematically validated.

토너입자형 디스플레이의 응답특성에 관한 연구 (A Study on Response Time Characteristics of Toner Particle Type Display)

  • 김인호;김영조
    • 한국전기전자재료학회논문지
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    • 제22권1호
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    • pp.93-97
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    • 2009
  • We analyzed voltage characteristics of toner particle type display according to particle layers and cell gap between two electrodes and ascertained the aging effects by measuring the response time of particles with and without aging process. The threshold/driving/breakdown voltage is proportional to layers of toner particles and cell gap and the response time at driving voltage is faster than that of threshold and breakdown voltage because of different q/m of color and black particles. The analysis of response time is a method of estimation of optical characteristics, driving voltage and particle lumping and these results are promoted by aging process. We use the laser and photodiode to measure response time and optical properties. It has not been studied and reported to analyze the relationship of response time, threshold/driving/breakdown voltage, lumping phenomena, cell gap, and aging process for toner particle type display.

Frequency response of film casting process

  • Hyun, Jae-Chun;Lee, Joo-Sung;Jung, Hyun-Wook
    • Korea-Australia Rheology Journal
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    • 제15권2호
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    • pp.91-96
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    • 2003
  • The sensitivity of the product to the ongoing sinusoidal disturbances of the process has been investigated in the film casting of viscoelastic polymer fluids using frequency response analysis. As demonstrated for fiber spinning process (Jung et al., 2002; Devereux and Denn, 1994), this frequency response analysis is useful for examining the process sensitivity and the stability of extensional deformation processes including film casting. The results of the present study reveal that the amplification ratios or gains of the process/product variables such as the cross-sectional area at the take-up to disturbances exhibit resonant peaks along the frequency regime as expected for the systems having hyperbolic characteristics with spilt boundary conditions (Friedly, 1972). The effects on the sensitivity results of two important parameters of film casting, i.e., the fluid viscoelasticity and the aspect ratio of the casting equipment have been scrutinized. It turns out that depending on the extension thinning or thickening nature of the fluid, increasing viscoelasticity results in enlargement or reduction of the sensitivity, respectively. As regards the aspect ratio, it has been found that an optimum value exists making the system least sensitive. The present study also confirms that the frequency response method produces results that corroborate well those by other methods like linear stability Analysis and transient solutions response. (Iyengar and Co, 1996; Silagy et al., 1996; Lee and Hyun, 2001).

건설공사 위험대응 반복 프로세스 모델 (A Model of the Risk Response Repeat Process in the Construction Project)

  • 김선규
    • 한국건설관리학회논문집
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    • 제3권1호
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    • pp.107-114
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    • 2002
  • 최근 들어 국내 대형건설회사들을 중심으로 위험관리체계에 대한 관심이 급증하고 있으며, 각 회사들은 위험관리체계를 건설공사에 적용하기 위하여 많은 노력을 기울이고 있다. 그러나 기존의 외국 공공기관에서 적용되었던 위험관리 방법론들은 위험관리 프로세스가 일회성으로 완료되고, 프로젝트 관리자의 개인적 판단에 크게 의존하는 측면이 강하여, 이를 국내 건설공사에 적용할 경우 많은 문제점이 있는 것으로 분석되었다. 본 연구의 목적은 건설환경에 더욱 적합하고, 실용적인 위험관리 방법론으로 잔여위험을 고려한 위험대응 프로세스 모델을 제안하는 것이다. 이러한 프로세스는 특정 위험요인에 대한 위험대응 전략 수립시 전략의 효율성을 감안하여 잔여위험도를 계산한 다음 잔여위험도가 위험허용도 이하가 될 때까지 반복적으로 위험대응 전략을 수립하는 프로세스이다.

OPTIMIZATION OF WELDING PARAMETERS FOR RESISTANCE SPOT WELDING OF TRIP STEEL USING RESPONSE SURFACE METHODOLOGY

  • Park, Hyunsung;Kim, Taehyung;Sehun Rhee
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.366-371
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    • 2002
  • Because of the environmental problems, automotive companies are trying to reduce the weight of car body. Therefore, TRIP(TRansformation Induced Plasticity) steels, which have high strength and ductility have been developed. Welding process is a complex process; therefore deciding the optimal welding conditions on the basis of experimental data is an effective method. However, trial-and-error method to decide the optimal conditions requires too many experiments. To overcome these problems, response surface methodology was used. Response surface methodology is a collection of mathematical and statistical techniques that are used in the modeling and analysis of problems in which a response of interest is influenced by several variables and the objective is to optimize this response. This method was applied to the resistance spot welding process of the TRIP steel to optimize the welding parameters.

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