• 제목/요약/키워드: Process Modification

검색결과 1,371건 처리시간 0.032초

헬리컬 기어의 치형최적화에 관한 연구 (A Study on Optimization of Tooth Micro-geometry for a Helical Gear Pair)

  • 장기;강재화;류성기
    • 한국기계가공학회지
    • /
    • 제10권4호
    • /
    • pp.70-75
    • /
    • 2011
  • Nowadays, modern gearboxes are characterized by high torque load demands, low running noise and compact design. Also durability of gearbox is specially a major issue for the industry. For the gearbox which used in wind turbine, gear transmission error(T.E.) is the excitation that leads the tonal noise known as gear whine, and radiated gear whine is also the dominant source of noise in the whole gearbox. In this paper, tooth modification for the high speed stage is used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox is firstly modeled in Romax software, and then the various combination analysis of the tooth modification is presented by using Windows LDP software, and the prediction of transmission error under the loaded torque for the helical gear pair is investigated, the transmission error, contact stress, root stress and load distribution are also calculated and compared before and after tooth modification under one torque condition. The simulation result shows that the transmission error and stress under the loads can be minimized by the appropriate tooth modification.

계면활성제 흡착 및 열처리를 이용한 실리카 에어로겔의 표면 개질 (Surface modification of silica aerogel by surfactant adsorption and heat treatment methods)

  • 김남이;김성우
    • 한국응용과학기술학회지
    • /
    • 제27권3호
    • /
    • pp.282-289
    • /
    • 2010
  • In preparation of silica aerogel-based hybrid coating materials, the combination of hydrophobic aerogel with organic polar binder material is shown to be very limited due to dissimilar surface property between two materials. Accordingly, the surface modification of the aerogel would be required to obtain compatibilized hybrid coating sols with homogeneous dispersion. In this study, the surface of silica aerogel particles was modified by using both surfactant adsorption and heat treatment methods. Four types of surfactants with different molecular weights and HLB values were used to examine the effect of chain length and hydrophilicity. The surface property of the modified aerogel was evaluated in terms of visible observation for aerogel dispersion in water, water contact angle measurement, and FT-IR analysis. In surface modification using surfactants, the effects of surfactant type and content, and mixing time as process parameter on the degree of hydrophilicity for the modified aerogel. In addition, the temperature condition in modification process via heat treatment was revealed to be significant factor to prepare aerogel with highly hydrophilic property.

Minimization of Energy Consumption for Amine Based CO2 Capture Process by Process Modification

  • Sultan, Haider;Bhatti, Umair H.;Cho, Jin Soo;Park, Sung Youl;Baek, Il Hyun;Nam, Sungchan
    • 에너지공학
    • /
    • 제28권4호
    • /
    • pp.13-18
    • /
    • 2019
  • The high energy penalty in amine-based post-combustion CO2 capture process is hampering its industrial scale application. An advanced process is designed by intensive heat integration within the conventional process to reduce the stripper duty. The study presents the technical feasibility for stripper duty reduction by intensive heat integration in CO2 capture process. A rigorous rate-based model has been used in Aspen Plus® to simulate conventional and advanced process for a 300 MW coal-based power plant. Several design and operational parameters like split ratio, stripper inter-heater location and flowrate were studied to find the optimum values. The results show that advanced configuration with heat integration can reduces the stripper heat by 14%.

세장비가 큰 다단계 초정밀 사각형 디프드로잉을 위한 블랭크 설계 (Blank Design in Multi-Stage Rectangular Deep Drawing of Extreme Aspect Ratio)

  • 박철성;구태완;강범수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.258-261
    • /
    • 2003
  • In this study, finite element analysis for multi-stage deep drawing process of rectangular configuration with extreme aspect ratio is carried out especially for the blank design. The analysis of rectangular deep drawing process with extreme aspect ratio is likewise very difficult with respect to the design process parameters including the intermediate die profile. In order to solve the difficulties, numerical approach using finite element method is performed in the present analysis and design. A series of experiments for multi-stage rectangular deep drawing process are conducted and the deformed configuration is investigated by comparing with the results of the finite element analysis. Additionally, to minimize amount of removal material after trimming process, finite element simulation is applied for the blank modification. The analysis incorporates brick elements for a rigid-plastic finite element method with an explicit time integration scheme using LS-DYNA3D.

  • PDF

Surface Modification of Colloidal Silica Nanoparticles: Controlling the size and Grafting Process

  • He, Wentao;Wu, Danhua;Li, Juan;Zhang, Kai;Xiang, Yushu;Long, Lijuan;Qin, Shuhao;Yu, Jie;Zhang, Qin
    • Bulletin of the Korean Chemical Society
    • /
    • 제34권9호
    • /
    • pp.2747-2752
    • /
    • 2013
  • Surface modification of colloidal silica nanoparticles without disrupting the electric double layer of nanoparticles is a major challenge. In the work, silane was employed to modify colloidal silica nanoparticles without inducing bridge flocculation obviously. The effect of pH value of the silica sol, the amount of silane in feed, and reaction temperature on the graft amount and the final size of modified particles was investigated. The increased weight loss by TG and the appearance of $T_2$ and $T_3$ except for $Q_2$ and $Q_3$ signals by CP/MAS $^{29}Si$ NMR of the modified samples verified the successful grafting of silane. The graft amount reached 0.57 mmol/g, which was slightly lower than theory value, and the particle size remained nearly the same as unmodified particles for acidic silica sol at the optimum condition. For alkaline silica sol after modification, aggregates composed of several nanoparticles connected together with silane moleculars as the bridge appeared.

파라메트릭 변환함수를 이용한 선형최적화의 실용화에 관한 연구 (A Practical Hull Form Optimization Method Using the Parametric Modification Function)

  • 김희정;최희종;전호환
    • 대한조선학회논문집
    • /
    • 제44권5호
    • /
    • pp.542-550
    • /
    • 2007
  • A geometry modification is one of main keys in achieving a successful optimization. The optimized hull form generated from the geometry modification should be a realistic, faired form from the ship manufacturing point of view. This paper presents a practical hull optimization procedure using a parametric modification function. In the parametric modification function method, the initial ship geometry was easily deformed according to the variations of design parameters. For example, bulbous bow can be modified with several parameters such as bulb area, bulb length, bulb height etc. Design parameters are considered as design variables to modify hull form, which can reduce the number of design variables in optimization process and hence reduce its time cost. To verify the use of the parametric modification function, optimization for KCS was performed at its design speed (FN=0.26) and the wave making resistance is calculated using a well proven potential code with fully nonlinear free surface conditions. The design variables used are key design parameters such as Cp curve, section shape and bulb shape. This study shows that the hull form optimized by the parametric modification function brings 7.6% reduction in wave making resistance. In addition, for verification and comparison purpose, a direct geometry variation method using a bell-shape modification function is used. It is shown that the optimal hull form generated by the bell-shaped modification function is very similar to that produced by the parametric modification function. However, the total running time of the parametric optimization is six times shorter than that of the bell shape modification method, showing the effectiveness and practicalness from a designer point of view in ship yards.

가상현실 기반 가정환경 수정에 관한 내러티브 문헌 고찰 (A Narrative Review of Home Modification Using Virtual Reality)

  • 황나경;심선화
    • 디지털융복합연구
    • /
    • 제19권12호
    • /
    • pp.495-504
    • /
    • 2021
  • 본 고찰은 가상현실 기반 가정환경 수정 프로그램들을 살펴봄으로써 향후 국내 가상현실 기반 가정환경 수정 프로그램 개발과 적용에 대한 기초자료를 제공하고자 한다. 문헌고찰을 위해 Medline, Embase, Scopus 등의 데이터 베이스와 수기검색을 이용하여 2011년 1월부터 2021년 6월 현재까지 가상현실을 이용한 가정환경 수정을 다루는 있는 학술연구, 컨퍼런스 및 심포지엄 속의 연구 등을 수집하였다. 선정기준을 통해 총 7편의 연구를 선정하였으며, 선정된 연구들은 가정환경 수정을 위한 가상현실 프로그램 프로토타입 개발 및 프로그램의 수용성 및 사용성 등에 대한 양적, 질적 연구들로 나타났다. 가상현실을 이용한 가정환경 수정 프로그램은 가정환경 수정에 관여하는 이해당사자들을 위해 다양한 목적으로 개발, 적용되고 있으며, 가정환경 수정 전문가 양성 및 이해당사자들을 위한 시뮬레이션 교육 프로그램과 원격 가정환경 평가, 수정 프로세스에 있어 클라이언트의 참여와 가정환경 수정에 관여하는 여러 이해당사자들과의 소통과 협업을 촉진시키는 도구로 사용될 수 있다. 향후 국내 주택의 특성을 반영한 가상현실 기반 가정환경 수정 프로그램 개발 및 실행가능성에 대한 연구가 이루어져야할 것이며 가정환경 수정 현장에서 프로세스를 지원하는 도구로서의 활용을 기대한다.

PTA 오버레이 공정을 이용한 산업설비부품의 표면경화기술 (The Hardfacing Technology by PTA Overlaying Process)

  • 길상철;김환태;김상우
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2009년도 추계학술대회 논문집
    • /
    • pp.358-361
    • /
    • 2009
  • The increasing interest in the surface modification technology by the plasma transferred arc overlaying process in the material processing is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency plasma transferred arc overlaying technology. This paper covers recent technical trends of plasma transferred arc overlaying technology including the COMPENDEX DB analysis.

  • PDF

A Composite of Metal and Polymer Films: Thin Nickel Film Coated on a Polypropylene Film after Atmospheric Plasma Induced Surface Modification

  • Song, Ho-Shik;Choi, Jin-Moon;Kim, Tae-Wan
    • Transactions on Electrical and Electronic Materials
    • /
    • 제12권3호
    • /
    • pp.110-114
    • /
    • 2011
  • Polymeric films of high chemical stability and mechanical strength covered with a thin metallic film have been extensively used in various fields as electric and electronic materials. In this study, we have chosen polypropylene (PP) as the polymer due to its outstanding chemical resistance and good creep resistance. We coated thin nickel film on PP films by the electroless plating process. The surfaces of PP films were pre-treated and modified to increase the adhesion strength of metal layer on PP films, prior to the plating process, by an environment-friendly process with atmospheric plasma generated using dielectric barrier discharges in air. The surface morphologies of the PP films were observed before and after the surface modification process using a scanning electron microscope (SEM). The static contact angles were measured with deionized water droplets. The cross-sectional images of the PP films coated with thin metal film were taken with SEM to see the combined state between metallic and PP films. The adhesion strength of the metallic thin films on the PP films was confirmed by the thermal shock test and the cross-cutting and peel test. In conclusion, we made a composite material of metallic and polymeric films of high adhesion strength.

마찰열기계적 공정을 이용한 AC4A 합금의 표면개질 (Surface Modification of AC4A Aluminum Alloy Castings Using Friction Thermomechanical Process)

  • 윤태욱;고영봉;고병천;박경채
    • 한국표면공학회지
    • /
    • 제43권5호
    • /
    • pp.230-237
    • /
    • 2010
  • FTMP(friction thermo-mechanical process) is an adaptation of friction stir welding, and can be used as a generic process to modify the microstructure at selective locations. In this study, in order to analyze characteristics of surface modification of ACA4 castings by FTMP, change of rotating speed(R/S) and traveling speed(T/S) of tool were applied as conditional parameter. Analysis of microstructure, hardness, surface roughness and depth of modified zone(MZ) were searched. The best condition were obtained at R/S 600 rpm and T/S 100 mm/min. At this time, hardness was 82 HV, the surface roughness was 0.07 mm and the depth at MZ was 1.72 mm. Free defects microstructure and fine Si particles formation and strong forging effects were analyzed at MZ.