• 제목/요약/키워드: Process FMEA

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패키지형 수소충전소의 고장형태별 영향 분석 (A Study on the Hazard Factor of Packaged Hydrogen Station by Failure Mode & Effects Analysis)

  • 서두현;이광원;김태훈
    • 한국수소및신에너지학회논문집
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    • 제31권1호
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    • pp.65-72
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    • 2020
  • In this study, the purpose is to identify the risks of the facilities of packaged hydrogen stations. As a risk identification method, failure mode & effect analysis (FMEA), a qualitative risk assessment, was used to analyze failure mode and effects of component of each facility. The analysis criteria were used to derive the risk priority number (RPN) using the 5-point method according to severity, incidence, and detectability. The study analyzed a total of 141 components of 23 types that can be identified on the design of the packaged hydrogen filling station. As a result, 683 types of failures and their causes and effects were identified. and the RPN was number of a total of 1,485. Of these, 10 failure types with a RPN value of 40 or more were deemed necessary. In addition, a list of failure types with a severity score of 5 was identified and analyzed.

가스 자동차의 지하 주차 시 위험성 분석 (A Study of Risk Analysis for Underground-parking of Gas Vehicle)

  • 이광원;김태훈;오동석;오영달;서두현;신수일
    • 대한안전경영과학회지
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    • 제14권1호
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    • pp.65-73
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    • 2012
  • We studied the risk analysis of fire and explosion caused by gas leak in underground-parking of gas vehicle. However, an entrance regulation of gas vehicles (H2/LPG/CNG etc.) to underground garages has not been enacted in Korea. Incase, a gas explodes in an underground parking garage placed in overcrowded residential area, such as an apartment, the scale of the damage would cause tremendous disaster. Faults of vehicle parts and management problems were evaluated by using the Failure mode and effect analysis (FMEA), which is a qualitative analysis method. The range of the damaged area by the explosion and the damage scale by the explosion pressure were analyzed by using the process hazard analysis software tool (PHAST). The study is expected to facilitate enactment of the regulation for the underground parking to restrict the gas vehicle.

A Study on a Methodology of Integrating Lean DFSS and Advanced Product Quality Planning (APQP) in ISO/TS16949

  • Kwon, Sok;Lee, Kang-Koon;Park, Young-H.
    • International Journal of Quality Innovation
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    • 제8권3호
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    • pp.173-187
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    • 2007
  • Many 6-sigma innovation companies are obtaining ISO9000 series or ISO/TS16949 certifications. However, not many of them have considered the integrated management of ISO/TS16949 at the time of 6-sigma introduction. ISO/TS16949 focuses on the process of an overall company. In particular, APQP (Advanced Product Quality Planning) requires that from the beginning all the planning should have a clear quality planning business process. Each company can decide the best course of action to suit its individual needs. Lean DFSS in 6-sigma offers the concrete development steps of the product development process. And if analyses of Input, Output, Target, Process, KSF, KPI, and FMEA is done in each process and clearly defined in APQP, mutual organic and effective systems can be initially achieved.

Continuous Improvement Through Integration of Quality Tools

  • He, Zhen;Qi, Ershi;Liu, Zixian
    • International Journal of Quality Innovation
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    • 제3권2호
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    • pp.38-45
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    • 2002
  • Continuous quality improvement is now the focus of research and application in quality engineering. To achieve continuous improvement, it's necessary to integrate quality tools and to plan, design and control the whole process of creating quality. Based on the extensive literature review and the philosophy of concurrent quality engineering, the paper analyzes the relationships among major quality tools such as QFD, FMEA, DOE and SPC and presents a basic model and structure for the integration of quality tools.

An Application of Fuzzy Data Envelopment Analytical Hierarchy Process for Reducing Defects in the Production of Liquid Medicine

  • Ketsarapong, Suphattra;Punyangarm, Varathorn
    • Industrial Engineering and Management Systems
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    • 제9권3호
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    • pp.251-261
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    • 2010
  • This article demonstrated the application of the Fuzzy Data Envelopment Analytical Hierarchy Process (FDEAHP) to evaluate the root causes of critical defect problems occurring in the production of liquid medicine. The methodology of the research began by collecting the defect data by using Check Sheets, and ranking the significant problems by using a Pareto Diagram. Two types of major problems were found to occur, including glass fragments in the medicine and damaged lid threads. The causes of each problem were then analyzed by using Cause and Effect Diagrams. The significant causes were ranked by FDEAHP under three criteria, Severity (S), Occurrence (O) and Detection (D), followed by the framework of the FMEA Technique. Two causes with the highest Final Weight (FW) of each problem were selected to be improved, such as installing auxiliary equipment, using the Poka-Yoke system, setting the scale of the shaft and lathing the bushes of each bottle size. The results demonstrated a reduction in defects from 3.209% to 1.669% and showed that improving a few significant root causes, identified by an experienced decision maker, was sufficient to reduce the defect rate.

SIL 인증을 위한 FMEDA 프로세스 연구 : 화염검출기 사례를 중심으로 (A Study on FMEDA Process for SIL Certification : A Case Study of a Flame Scanner)

  • 김성규;김용수
    • 산업공학
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    • 제25권4호
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    • pp.422-430
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    • 2012
  • In this article, we introduced the estimation method by 'Safety Integrity Level'(SIL) for the criterion of safety assurance and performed a case study on a flame scanner. SIL requires probabilistic evaluation of each set of equipment used to reduce risk in a safety related system. FMEDA(Failure Modes, Effects and Diagnostic Analysis) method is widely used to evaluate the safety levels and provides information on the failure rates and failure mode distributions necessary to calculate a diagnostic coverage factor for a part or a component. Basically, two parameters resulting from FMEDA are used for SIL classification of the device : SFF(Safe Failure Fraction) and PFD(Probability of Failure on Demand). In this case study, it is concluded that the flame scanner is designed to fulfill the condition of SIL 3 in the aspect of SFF and PFD.

다목적실용위성 2호기 신뢰성 및 FMECA

  • 이창호
    • 항공우주기술
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    • 제2권1호
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    • pp.44-53
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    • 2003
  • 신뢰성 예측의 목적은 시스템의 임무를 달성하기까지 기대되는 신뢰성을 평가하여 시스템의 설계가 할당된 요구조건을 만족하도록 이루어졌는지를 확인하는 것이다. 또한 FMECA를 통하여는 설계상의 잠재적인 위험요소를 식별하여 설계의 개선 및 공정의 개선을 도모 할 수 있다. 본 기술 논문은 아리랑 위성 2호기에 대해서 수행된 신뢰성 및 FMECA 결과를 요약하고 있다.

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SHAFT 어셈블리 신뢰성 보증을 위한 가속시험의 설계 (Design of Accelerated Test for Reliability Assurance of SHAFT Assembly)

  • 김준홍;오근태;김명수
    • 산업경영시스템학회지
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    • 제23권61호
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    • pp.75-87
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    • 2000
  • This paper proposes a procedure for designing an accelerated test using SMAT(Stress, (failure) Mechanism and Test) model describing the relation among stress, failure mode/mechanism and test method. In SMAT model the stresses to be applied are derived from the environmental factor analysis, the relative importance of those stresses can be estimated using AHP(Analytic Hierarchy Process) and failure mode/mechanism and test method are derived from the fields failure information and FMEA(Failure Mode and Effect Analysis). By applying the procedure we can make a selection of major factors to cause the failure of assembly and design the accelerated test using DOE(Design of Experiments) The procedure is illustrated with an qualification test case study of washing machine shaft assembly in "A" electric appliance company.

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S/W 안전성을 위한 분석기법 조합과 개발 프로세스 평가에 대한 연구 (A Study on the Analytic Technique Combination and Evaluation of Development Process for Software Safety)

  • 이영수;안진;하승태;조우식;한찬희
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2006년도 추계학술대회 논문집
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    • pp.1468-1476
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    • 2006
  • The goal of this thesis is to support safety and reliability characteristics of software intensive critical systems. The verification method developed is innovative from current state of the art in what concerns the verification viewpoint adopted: focusing on software faults, and not, like many other approaches purely on fulfilling functional requirements. As a first step and based on a number of well defined criteria a comparison was made of available literature in the area of static non formal non probabilistic software fault removal techniques. But, None of the techniques evaluated fulfilled all criteria set in isolation. Therefore a new technique was developed based on a combination of two existing techniques: the FMEA and FTA. These two techniques complement each other very well. It is possible to integrate both techniques with commonly used techniques at system level. The resulting new technique can be shown to combine nearly all aspects of existing fault removal techniques.

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철도차량의 유지관리 최적화를 위한 RCM 프로세스 개발 및 적용 (Development and Application of RCM Process for the Optimized Maintenance of Railway Vehicle)

  • 신건영;이희성
    • 에너지공학
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    • 제24권1호
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    • pp.10-16
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    • 2015
  • 최근 신뢰성을 기반으로 한 기법을 철도차량 유지관리에 도입, 적용하기 위해 많은 계획을 세우고 정착시키려는 업무가 진행되고 있으나 시간 및 비용대비 성과에 대해 기술적인 향상이 필요하다. 신뢰성기반의 유지관리 활동은 군수분야에서 시작하여 원자력, 항공 분야 등에서 가장 활발히 추진중이지만 국내철도 현장에도 접목하려는 연구를 본 논문에서 제시하였다. 철도 운영기관에서 신뢰성관련 업무를 도입하거나 적용하기 위해서는 우선 내부의 유지관리 환경을 검토할 필요가 있으며, 이러한 검토결과를 기반으로 각종 신뢰성 기법들을 철도현장에 맞게 적용하고, 특화된 신뢰성프로세스의 정립과 주요 대상 시스템을 선정하여 RCM (Reliability Centered Mainteinance)기법을 적용하여 적정성을 검토하였다. 그 결과 철도차량 유지관리를 보다 체계적이고 합리적인 방법으로 시행하기 위한 절차를 제시하였다.