• Title/Summary/Keyword: Process Conditions

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Changes of Gas Conditions of Iron Ore Sintering Process with FGR (제철 소결의 배가스 순환 적용에 따른 가스 조건 변화)

  • Ahn, Hyungjun;Choi, Sangmin;Cho, Byungkook
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.19-20
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    • 2012
  • Flue gas recirculation(FGR) is applied to sintering process to cope with issues including plant efficiency and environmental effects. However, it inevitably brings changes of incoming and outgoing gas conditions as plant configurations. Objective of this study was to build a process model for a sintering bed using a flowsheet process simulator and obtain information of mass and heat balance for gas flows over various process configurations with FGR.

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Trouble Shooting of Short Shot in Injection Molding By Using Fuzzy Logic Algorithm (퍼지 논리 알고리즘에 의한 사출제품의 미성형 해결)

  • Kang, Seong-Nam;Huh, Yong-Jeong;Cho, Hyun-Chan
    • Proceedings of the Korean Institute of Intelligent Systems Conference
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    • 2001.12a
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    • pp.65-68
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    • 2001
  • Short shot is a molded part that is incomplete since insufficient material was injected into the mold. Remedial actions to solve short shot can be done by injection molding experts based on their empirical knowledge. Modifying mold and part, changing resin to less viscous one, and adjusting process conditions are general remedies. Experts of injection molding might try to adjust process conditions such as mold temperature, melt temperature, injection time based on their empirical knowledge as the first remedy because adjustment of process conditions is the most economic way in time and cost. However it is difficult to find appropriate process conditions as they are highly coupled and there are so many elements to be considered. In this paper, a fuzzy logic algorithm has been proposed to find an appropriate mold temperature. With the percentage of the insufficient Quantity of an injection molded part, an appropriate mold temperature can be obtained by the fuzzy logic algorithm.

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Fuzzy Logic-Based Moldability-Conforming System in Injection Molding

  • Kang, Seong-Nam;Huh, Yong-Jeong;Huh, Yong-Jeong
    • International Journal of Fuzzy Logic and Intelligent Systems
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    • v.2 no.1
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    • pp.49-52
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    • 2002
  • Short shot is a molded part that is incomplete since insufficient material was injected into the mold. Remedial actions to solve short shot can be dune by injection molding experts based on their empirical knowledge. Modifying mold and part, changing resin to less viscous one, and adjusting process conditions are general remedies. Experts of injection molding might try to adjust process conditions such as mold temperature, melt temperature, injection time based on their empirical knowledge as the first remedy because adjustment of process conditions is the most economic way in time and cost. However it is difficult to find appropriate process conditions as they are highly coupled and there are so many elements to be considered. In this paper, a fuzzy logic algorithm has been proposed to find an appropriate mold temperature. With the percentage of the insufficient quantity of an injection molded part, an appropriate mold temperature can be obtained by the fuzzy logic algorithm.

A Study on the Prediction of Optimized Injection Molding Condition using Artificial Neural Network (ANN) (인공신경망을 활용한 최적 사출성형조건 예측에 관한 연구)

  • Yang, D.C.;Lee, J.H.;Yoon, K.H.;Kim, J.S.
    • Transactions of Materials Processing
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    • v.29 no.4
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    • pp.218-228
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    • 2020
  • The prediction of final mass and optimized process conditions of injection molded products using Artificial Neural Network (ANN) were demonstrated. The ANN was modeled with 10 input parameters and one output parameter (mass). The input parameters, i.e.; melt temperature, mold temperature, injection speed, packing pressure, packing time, cooling time, back pressure, plastification speed, V/P switchover, and suck back were selected. To generate training data for the ANN model, 77 experiments based on the combination of orthogonal sampling and random sampling were performed. The collected training data were normalized to eliminate scale differences between factors to improve the prediction performance of the ANN model. Grid search and random search method were used to find the optimized hyper-parameter of the ANN model. After the training of ANN model, optimized process conditions that satisfied the target mass of 41.14 g were predicted. The predicted process conditions were verified through actual injection molding experiments. Through the verification, it was found that the average deviation in the optimized conditions was 0.15±0.07 g. This value confirms that our proposed procedure can successfully predict the optimized process conditions for the target mass of injection molded products.

Estimation of Optimal Operation Conditions in Step Feed Processes Based on Stoichiometric Nitrogen Removal Reactions

  • Lee, Byung-Dae
    • Journal of the Korean Applied Science and Technology
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    • v.28 no.1
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    • pp.6-9
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    • 2011
  • Step feed process was analyzed stoichiometrically for the optimal operation conditions in this study. In case of optimal operation conditions, minimum R (sludge recycling) value, r (internal recycling ratio) value, and n (influent allocation ratio) value for the step feed process to acquire the maximum TN removal efficiency were identified by theoretical analysis. Maximum TN removal efficiency, based on stoichiometric reaction, can be obtained by controlling n value for the step feed process.

A study on monitoring and control in laser transformation hardening process (레이저 표면 경화 공정의 계측 및 제어에 관한 연구)

  • 우현구;조형석;한유희
    • 제어로봇시스템학회:학술대회논문집
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    • 1993.10a
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    • pp.883-888
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    • 1993
  • This paper proposes a monitoring method using an infrared temperature sensor in laser surface hardening process. To investigate the validity of the method a series of experiments are performed for various conditions. The experimental results show that the surface temperature depends upon the laser power, travelling speed and surface conditions of a specimen. Especially, the laser surface hardening process is greatly influenced by the surface conditions of the specimen, such as coating thickness and materials.

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Optimization of V-groove Arc Welding Process Using Genetic Algorithm (유전 알고리즘을 이용한 V그루브 아크 용접 공정변수 최적화)

  • 안홍락;이세헌;안승호;강문진
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.172-175
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    • 2003
  • A genetic algorithm was applied to an arc welding process to determine near optimal settings of welding process parameters which produce good weld quality. It has an advantage of being able to find optimal conditions with a fewer number of experiments than conventional full factorial design. According to the conventional full factorial design, in order to find the optimal welding conditions, 16,384 experiments must be performed. The genetic algorithm however, found the near optimal welding conditions from less than 60 experiments.

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Evaluation and Optimization of Machining Process Considering Environmental Effects (환경영향을 고려한 절삭공정의 평가 및 최적화)

  • 장윤상
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.4
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    • pp.209-219
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    • 2000
  • A method is developed to evaluate machining process and to determine the optimal machining conditions considering the environmental effects. The method Is based on the evaluation attributes from the general LCA programs and the analysis technique of AHP from HHS. To assist the analysis. the mass models of cutting energy, tools, and fluids are developed. The models may be used for both quantitative prediction of the uses and disposed masses of materials and optimization of the machining conditions. The algorithm with the mass models is applied to the milling process planning. The process to survey the environmental data, calculate the used mass, and evaluate the alternatives is demonstrated. This demonstration illustrates the of the change of process conditions of the decision making.

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The Effect of Plunger Tip Shape on the Formability in Semi-Solid Die Casting Process (반용융 다이캐스팅 공정에 있어서 플런저 팁의 형상이 성형성에 미치는 영향)

  • 서판기;손영익;강충길
    • Transactions of Materials Processing
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    • v.11 no.4
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    • pp.312-322
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    • 2002
  • In this study, an innovative semi-solid die casting technology to replace heavier cast iron compressor parts with lightweight aluminum castings was proposed, and the application possibility for home-appliance component was investigated. The most important factors regarding the semi-solid die casting process are the reheating process of the raw materials to the semi-solid state, specifications of the forming machine, the optimal injection conditions and die design. Materials used in this study were A3S7 and hSn alloys fabricated by the electromagnetic stirring process. The optimal injection conditions for semi-solid die casting process were Presented with the reheating conditions of the semi-solid materials. To investigate the effect of plunger tip shape on the formability and mechanical properties in semi-solid die casting process for complicated shape part, two kinds of plunger tip shape with long and short plunger tip taper are proposed.

A simulation study on synthesis gas process optimization for GTL (Gas-to-Liquid) pilot plant (GTL 합성유 제조용 파일럿 플랜트 최적 운전 변수 도출을 위한 합성가스 공정 시뮬레이션 연구)

  • Kim, Yong Heon;Bae, Ji Han;Park, Myoung Ho
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.74.2-74.2
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    • 2011
  • A simulation study on synthesis gas process in GTL process was carried out in order to find optimum operation conditions for GTL (gas-to-liquid) pilot plant design. Optimum operating conditions for synthesis gas process were determined by changing reaction variables such as feed temperature and pressure. During the simulation, overall synthesis process was assumed to proceed under steady-state conditions. It was also assumed that physical properties of reaction medium were governed by RKS (Redlich-Kwong-Soave) equation. The effect of temperature and pressure on synthesis gas process $H_2$/CO ratio were mainly examined. Simulation results were also compared to experimental results to confirm the reliability of simulation model. Simulation results were reasonably well matched with experimental results.

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