• Title/Summary/Keyword: Process Analytical Technologies (PAT)

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Process analytical technology (PAT): field applications and current status in pharmaceutical industries (공정분석기술: 제약산업에서의 기술개발 사례 및 현황)

  • Woo, Young-Ah;Kim, Jong-Yun;Park, Yong Joon;Yeon, Jei-Won;Song, Kyuseok;Kim, Hyo-Jin
    • Analytical Science and Technology
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    • v.22 no.1
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    • pp.35-43
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    • 2009
  • The goal of PAT (Process Analytical Technology) is to build quality into products through better understanding and control of manufacturing processes, rather than merely testing the quality of the end product. Pharmaceutical manufacturers are trying to develop and implement new technologies in pharmaceutical production and quality control for real-time measurements of critical product and process parameters. Characterization of manufacturing process through experimental design, for evaluation of the effect of product and process variables, represents an integral part of the PAT framework. However, the publications regarding real PAT application to pharmaceutical process are very limited and the technologies are confidential as well. In this review, the case studies related to PAT are shown with real applications from a pharmaceutical company. Additionally, various applications of PAT on the developing stage are introduced with high analytical technologies for the improvement of quality control on manufacturing process.

Online Real-Time Monitoring of Moisture in Pharmaceutical Granules During Fluidized Bed Drying Using Near-Infrared Spectroscopy (근적외분광분석법을 이용한 의약품 건조공정 중 실시간 수분함량 모니터링)

  • Kim, Jaejin;Kim, Byung-Suk;Lim, Young-Il;Woo, Young-Ah
    • YAKHAK HOEJI
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    • v.60 no.2
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    • pp.85-91
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    • 2016
  • Drying of granules for tablet formulation is one of the important unit operations. The loss on drying method is traditionally used for this purpose. However, it is a time-consuming method, requiring at least 1 h. Moreover, it is ineffective in monitoring the moisture content of granules during the drying process. In this study, online real-time monitoring of moisture content during the drying process was successfully performed using near-infrared (NIR) spectroscopy. NIR spectra were collected during 15 different drying batches for developing a reliable NIR spectroscopic method. Such a large number of batches were used to develop a more robust partial least squares (PLS) model. NIR spectra collected from 12 batches were used for developing the model that was validated by predicting the moisture content of the samples in the remaining 3 batches. The standard errors of predictions (SEPs) in the measurement of batch 1, batch 2, and batch 3 were 0.52%, 0.57%, and 0.56%, respectively. The online NIR spectroscopic method developed in this study was reliable and accurate in monitoring the moisture content during the drying process.