• 한국기계가공학회지
• /
• 제14권4호
• /
• pp.134-139
• /
• 2015

PolyJet technology is an additive manufacturing (AM) technology commonly used for modeling, prototyping, and production applications. It is one of the techniques used for 3D printing. The PolyJet technique is a process that joins materials to fabricate a product from 3D CAD data in a layer-by-layer manner. The orientation of a layer can affect the mechanical properties of the product manufactured by the PolyJet technique because of its anisotropy. In this paper, tensile and shearing tests of specimens were developed with the PolyJet technique in order to study the mechanical properties according to the orientation of a layer. The mechanical properties of the specimens were determined on the basis of true stress-strain curves from tensile and shearing tests. In addition, the tensile and shearing tests were simulated under the same conditions as those of experiment, and the experiment and simulated results were compared. Through this study, the fracture criteria could be established.

• 한국기계가공학회지
• /
• 제12권5호
• /
• pp.23-29
• /
• 2013

Recent advances in printing technology have increased the productivity of the roll-to-roll (R2R) printing process for printed circuitry. In the R2R printed electronics, characteristics of printed and coated layers are one of the most important issues that determine the functional quality of final products. The slot-die technology can coat a large area with high uniformity using low-viscosity materials; determining the process parameters is important to obtain excellent coating qualities. In this study, a viscocapillary model was used to predict qualities of coated layers and patterns. On the basis of analysis results, a novel meta model was derived using design of experiment methodology to improve accuracy. Sensitivity analysis was performed to define major parameters in R2R slot-die coating process. The coating speed was found to most significantly affect the coated layer thickness and was easily controlled. The performance of the proposed model is verified through experimental studies. Based on the statistical analysis results, R2R slot die process can be optimized to guarantee a desired thickness.

• 대한의용생체공학회:의공학회지
• /
• 제40권2호
• /
• pp.55-61
• /
• 2019

Recently, various researches on materials and equipment have been actively conducted to overcome the limitations of conventional output methods due to the increase of diversity of 3D printing materials and to adopt an output method suitable for the characteristics of each material. As the range applicable to outputable materials is expanded, manufacturing of medical devices applied to patients is in a more rapid growth trend than other fields. In this study, we investigated the suitable materials for fabricating 3D printer using photocurable resin. As a result, one suitable material was selected through biological safety experiment and thermal stability experiment. Next, to optimize the output of the selected materials, we have developed a system that optimizes the equipment according to the characteristics of the material. The results of this study enabled the implementation of personalized medical implants that could not be made from 3D printer dependent materials, thereby overcoming the limitations of existing 3D printer output conditions and dedicated materials.

• 한국기계가공학회지
• /
• 제20권11호
• /
• pp.17-23
• /
• 2021

A cyclone is a dust-separating mechanism that works on the principle of centrifugal force. The performance of a cyclone is evaluated using pressure loss and collection efficiency. A multi-cyclone arrangement is used to improve the collection efficiency within a limited area. In this study, experiments and numerical analyses were conducted on a dual arrangement of mini-hydrocyclone separators, which was fabricated using 3D printing. The experiment was performed at an inlet flow rate of 0.7 m/s, and alumina powder with a particle size of 0.5, 15, and 50 ㎛. ANSYS FLUENT, was used for the numerical analysis. The reliability of the numerical analysis was verified through a comparison with the experimental results. The errors in the experiment and numerical analysis were confirmed to be 2% at the outlet flow rate.

• 한국포장학회지
• /
• 제10권1호
• /
• pp.7-14
• /
• 2004

Migration behavior of selected solvents and food samples showed differences of the chemical structures and polarities, the food samples which have similar polar expresses more higher affinity than different polar degrees. Water which is polar has a highest partitioning coefficient values on polar isopropanol, and oil which is nonpolar has highest partitioning value on non-polar toluene. The increasing order of partitioning values was accord with increasing water contents in food samples. It is showed that the wheat flour with 13.2% moisture content has the highest partitioning coefficient values on the isopropanol with -OH. Kp value of sugar showed remarkable lower partitioning coefficient values than other food samples due to high degree crystallinity. This phenomenon can be predictable with ${\delta}$ values, because order of partitioning coefficient values which comes out through the experiment and the sequence of Hildebrand solubility parameter value difference between food sample and printing ink solvent correspond almost. This Hildebrand solubility parameter value can be easily applied to the food package industry because the effect of food-safety can be considered without passing through complicated steps by using this method.

• 한국인쇄학회지
• /
• 제30권2호
• /
• pp.59-68
• /
• 2012

As one of the eletronic device industries has been developed by using a recent printing method, the consumption of Ag paste has been on the rise as well. The printing method has simple processes in comparison with other methods. Also it enables to be large-scaled and to lower price ranges. If UV curing system would be applied to the printing method, energy consumption and dangerousness from curing system can be minimized in a short period of time so that its method can be more eco-friendly. This study conducted an experiment in order to make UV curing Ag paste which is feasible to implement micro patterns with different dispersing agents. The purpose of the study is to analysis the suitable printability for micro pattern and to test dispersibility, hardening properties, conductivity and adhesive stength by measuring viscosity, TI(thixotropy index), G', G", $tan{\delta}$(G"/G') after making paste. We have experimented with four dispersing agents. After We did an analysis of characteristic of rheology, conductivity and adhesive stength, etc, We confirmed that the paste added FP 3060 has excellent dispersibility, conductivity and adhesive stength. If the paste has excellent dispersibility, we will expect that micro pattern is made by that.

• 한국인쇄학회지
• /
• 제30권2호
• /
• pp.1-12
• /
• 2012

In this experiment, we have manufactured thermal-curable silver pastes for direct printing. And to enhance conductivity, printability, adhesion and hardness during polymer direct-gravure prints, we have manufactured Ag pastes by adding variety of filter contents. Then we have investigated characteristics of rheology in paste according to the gravure printability and the properties of printed conductive patterns. Depending on a variety of Ag powder, there was a big difference in sharpness of printed pattern. And also by the use of carbon, there was a big difference in amount of solvent used, conductivity and in hardness. We could improve doctoring and the sharpness of a pattern by adding Ag paste in carbon particle, but as we have used nano-sized particle, there was an increase in the amount of solvent used and also we have found out that it gives a bad effect as adhesive and hardness becomes weaker. Even though Ag particle has the same spherical shape, the surface treatments could differ from one another. And by the appropriate choice and with the suitable combination of Ag powder, excellent printability and conductivity could be obtained.

• 한국기계가공학회지
• /
• 제19권11호
• /
• pp.35-41
• /
• 2020

The structure of the femur bone was analyzed. Moreover, the mechanical strength of the bone was determined by considering two parameters, namely, the outer wall thickness and inner filling density to realize the 3D printing of a cortical bone and spongy bone by using a fused deposition modeling type 3D printer and ABS material. A basic experiment was conducted to evaluate the variation trend in the mechanical strength of the test specimens with the change in the parameters. Based on the results, the parameters corresponding to the highest mechanical strength were selected and applied to the artificial bone, and the mechanical strength of the artificial bones was examined under a load. Moreover, we proposed an approximation method for the 3D printing parameters to enable the comparison of the actual bones and artificial bones in terms of the strength and weight.

• 한국기계가공학회지
• /
• 제20권7호
• /
• pp.89-96
• /
• 2021

In this study, a mini hydro cyclone was designed and manufactured to achieve an inlet flow rate of 2 L/min in the experiment, which was conducted using alumina powder with a specific gravity of 3.97. This hydro cyclone was studied for using in steam and water analysis system (SWAS) of thermal power plant and was manufactured by 3D printing. Numerical analysis was performed with Solidworks Flow Simulation, utilizing the reynolds stress method (RSM) of fluid multiphase flow analysis models. Experimental and numerical analysis were performed under the three conditions of inlet velocity 2.0, 4.0, and 6.0 m/s. The separation efficiency was over 80% at all inlet velocity conditions. At the inlet velocity 4m/s, the separation efficiency was the best, and it was confirmed that the efficiency was more than 90%.

• 한국분말재료학회지
• /
• 제29권3호
• /
• pp.233-239
• /
• 2022

Aluminum alloys are extensively employed in several industries, such as automobile, aerospace, and architecture, owing to their high specific strength and electrical and thermal conductivities. However, to meet the rising industrial demands, aluminum alloys must be designed with both excellent mechanical and thermal properties. Computer-aided alloy design is emerging as a technique for developing novel alloys to overcome these trade-off properties. Thus, the development of a new experimental method for designing alloys with high-throughput confirmation is gaining focus. A new approach that rapidly manufactures aluminum alloys with different compositions is required in the alloy design process. This study proposes a combined approach to rapidly investigate the relationship between the microstructure and properties of aluminum alloys using a direct energy deposition system with a dual-nozzle metal 3D printing process. Two types of aluminum alloy powders (Al-4.99Si-1.05Cu-0.47Mg and Al-7Mg) are employed for the 3D printing-based combined method. Nine types of Al-Si-Cu-Mg alloys are manufactured using the combined method, and the relationship between their microstructures and properties is examined.