• Title/Summary/Keyword: Printing System

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Printing Morphology and Rheological Characteristics of Lead-Free Sn-3Ag-0.5Cu (SAC) Solder Pastes

  • Sharma, Ashutosh;Mallik, Sabuj;Ekere, Nduka N.;Jung, Jae-Pil
    • Journal of the Microelectronics and Packaging Society
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    • v.21 no.4
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    • pp.83-89
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    • 2014
  • Solder paste plays a crucial role as the widely used joining material in surface mount technology (SMT). The understanding of its behaviour and properties is essential to ensure the proper functioning of the electronic assemblies. The composition of the solder paste is known to be directly related to its rheological behaviour. This paper provides a brief overview of the solder paste behaviour of four different solder paste formulations, stencil printing processes, and techniques to characterize solder paste behaviour adequately. The solder pastes are based on the Sn-3.0Ag-0.5Cu alloy, are different in their particle size, metal content and flux system. The solder pastes are characterized in terms of solder particle size and shape as well as the rheological characterizations such as oscillatory sweep tests, viscosity, and creep recovery behaviour of pastes.

Charicteristics of PAN-PZT Thick Films on Si-Substrate by Screen Printing (스크린 프린팅법으로 제조된 PAN-PZT 후막의 특성)

  • 김상종;최지원;김현재;성만영;윤석진
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2002.07a
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    • pp.139-142
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    • 2002
  • Characteristics of piezoelectric thick films prepared by screen printing were investigated. The piezoelectric thick films were fabricated using Pb(Al,Nb)O$_3$-Pb(Zr,Ti)O$_3$ system on Si-substrate. The fabricated thick films were burned out at 400$^{\circ}C$ and sintered at 850∼1000$^{\circ}C$ using rapid thermal annealing(RTA) precess. The thickness of piezoelectric thick films were 10$\mu\textrm{m}$. PAN-PZT thick film on Ag-Pd/SiO$_2$/Si prepared at 900$^{\circ}C$/1300sec had remanent polarization of 19.70 ${\mu}$C/$\textrm{cm}^2$.

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Piezo-driven inkjet printhead monitoring system (압전 잉크젯 헤드 모니터링 시스템)

  • Lee, Byeung-Leul;Kim, Sang-Il
    • Journal of Sensor Science and Technology
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    • v.19 no.2
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    • pp.124-129
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    • 2010
  • For the industrial printing applications, the stability of the piezo-driven inkjet printhead is a major requirement. In this paper, we focused on the failure modes of the inkjet printhead and realized a method to detect and repair them at high speed. The printhead monitoring is performed by detecting the residual vibration of the actuating plate using the self- sensing capability of the piezoelectric material. To measure the channel acoustics and to identify the malfunctioning nozzle, we devised the bridge sensing circuitry and failure detection algorithm. The residual vibration signals can be affected by the boundary conditions of the channel acoustics, so it is possible to identify the failure causes by analyzing the monitoring signals. Therefore it is also possible to apply a proper restoring process to the defective printhead. The experimental results show that this method is effective in improving the reliability of the industrial printing.

EHD 원리를 이용한 정전기장 유도 잉크젯 프린터 헤드의 마이크로 Drop-on-Demand 제팅 성능 연구

  • Choe, Jae-Yong;Kim, Yong-Jae;Son, Sang-Uk;An, Gi-Cheol;Lee, Seok-Han;Go, Han-Seo;Nguyen, Vu Dat;Byeong, Do-Yeong
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1947-1950
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    • 2008
  • Printing technology is a very useful method in the several process of industrial fabrication due to noncontact and fast pattern generation. To make micro pattern, we investigate the electrostatic induced inkjet printer head for micro droplet generation and drop-on-demand jetting. In order to achieve the drop-on-demand micro droplet ejection by the electrostatic induced inkjet printer head, the pulsed DC voltage is supplied. In order to find optimal pulse conditions, we tested jetting performance for various bias and pulse voltages for drop-on-demand ejection. In this result, we have successful drop-on-demand operation and micro patterning. Therefore, our novel electrostatic induced inkjet head printing system will be applied industrial area comparing conventional printing technology.

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Simulation of Ink Transfer in the Printing Nip (인쇄롤러 틈새에서 잉크 전이의 시뮬레이션에 관한 연구)

  • Lee, Mi-Jung;Youn, Jong-Tae
    • Journal of the Korean Graphic Arts Communication Society
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    • v.23 no.2
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    • pp.103-115
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    • 2005
  • In off-set printing or coating process, it transfers ink on plate by rolling system. As Ink flows between rolls have an influence on printability of the final products, it needs to be studied scientifically and then control its values. Ink flows between rolls are processed under the effect of diversity factors such as rhelogical properties, printing speed, temperature, humidity etc. Therefore, this study try to approach the real ink transfer mechanism to be concerned about all sorts of variables.

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Studies on the Computerization of Reliability Paper (Ⅵ) (신뢰성 확률지의 전산화에 관한 연구 (Ⅵ))

  • 정수일
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.22 no.50
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    • pp.373-380
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    • 1999
  • This paper summerizes the former 5 papers that studied computer programming for the estimation of the Weibull, Extreme value, Hazard, Normal and Log-normal parameters which have a close relation with the reliability of the various kinds of industrial products. Probability paper is very commonly used in estimating the parameters, however, it is very hard to neglect the errors in plotting the data, and especially in drawing the regression line. The main purpose of this paper is to reduce these errors and to help the engineers to use the parameters in improving the reliability of their prod- ucts. The following parts are included in the computer programming with the em- phases on significant digits and rounding of numerical values : $\bullet$ data input part for various cases $\bullet$ parameter estimation part $\bullet$ printing part for input data $\bullet$ printing part for the results $\bullet$ printing part for the graphic(probability paper). And the running results(monitor displays) of the program for a fictitious example of Weibull distribution is given for the interested ones.

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Laser Beam Shaping Using Hollow Optical Fiber and Its Application in Laser Induced Thermal Printing

  • Yi, Jong-Hoon;Lee, Kang-In;Park, Ill-Hyun;Kwon, Jin-Hyuk
    • Journal of the Optical Society of Korea
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    • v.13 no.1
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    • pp.146-151
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    • 2009
  • A Gaussian beam of single mode fiber laser was changed into a ring-shaped pattern after it was transmitted through the hollow optical fiber. The ring-shaped beam was focused on a plane by an f-. lens and it was scanned by a Galvano-mirror. The spatial profile of laser energy incident on a plane had two peaks at both sides of the scanned linear track. The profile was compared with the result obtained when the Gaussian beam was dithered transversely by an acousto-optic modulator. It is found that hollow optical fiber beam shaper can replace acousto-optic beam dithering device which is employed in a laser induced thermal printing system.

Acoustic Noise and Motion Quality of Laser Beam Printer (LBP의 Acoustic Noise와 Motion Quality)

  • Cha, Douk-Soon;Jeon, Jin-Young;Yoon, Sang-Pil;Han, Sang-Young
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.581-584
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    • 2005
  • The performance of printer can be determined lots of factors such as the printing speed, resolution, image quality, first page out time, paper handling performance and acoustic noise. Among them, acoustic noise and image quality are closely related to the mechanism vibration in the printing operation. To improve these quality, it is important to understand the functions of all individual parts and their relations to entire system. In this paper, the principle of LBP is briefly explained and then the characteristics of printing noise and image banding are explained.

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A Study on LCD Color Filter Printing Process Using Localized Laser Heating (레이저 가열을 이용한 LCD 컬러 필터 프린팅 공정에 관한 연구)

  • Na, S.J.;Lee, J.H.;Yoo, C.D.
    • Laser Solutions
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    • v.10 no.2
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    • pp.5-15
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    • 2007
  • A new printing process for LCD color filter is proposed in this work by using the localized laser heating, which is called laser-induced spray printing (LISP) process. The LISP is a non-contact process, which injects the ink from the donor substrate to the glass substrate by the bubble pressure induced by laser heating. The temperature distribution of the donor substrate is calculated numerically to explain the ink ejection phenomena. The composition of the ink was includes the red pigment, n-butanol, xylene, BCA and epoxy. Experiments were conducted by using the fiber laser system, and the color filter patterns were deposited successfully under the proper laser heating conditions.

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Analysis on Aerodynamic Characteristics of Drying Process in R2R Printed Electronics (롤투롤 전자인쇄 건조공정의 공기역학적 특성분석)

  • Seo, Yang-Ho;Chang, Young-Bae;Kim, Chang-Wan
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.3
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    • pp.95-103
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    • 2010
  • Roll to Roll (R2R) is one of the most promising production technologies in the printed electronics such as OLEDs, e-paper, backplanes, RFID because this technology can save production cost and increase production speed. Printed electronics includes various processes such as printing, drying, winding, unwinding, and so on. In printed electronics R2R system, air-flotation oven is employed for drying process. Therefore, it is essential to introduce efficient and fast drying process when printing is finished. This paper considers the analysis of drying process in R2R that involves hot air flow. Air-flotation oven consists of non-contact supports and drying of coated web materials such as plastic films and paper. In this paper, experimental results and numerical analysis of pressure-pad air bar are investigated. The aerodynamic characteristics of pressure-pad air bar are numerically calculated using computational fluid dynamics (CFD) approach. Then the measured values of the aerodynamic forces for air bars are compared with those of CFD analysis.