• 제목/요약/키워드: Pressure vessel steel

검색결과 221건 처리시간 0.031초

원자로 입출구 노즐 이종금속 용접부 Weld Inlay 레이저 클래딩 공정 개발 (Process Development of Laser Cladding for Weld Inlay Repair of Dissimilar Metal Weld in Reactor Vessel In/Outlet Nozzles)

  • 조홍석;정광운;모민환;조기현;최동철;이장욱;조상범
    • 한국압력기기공학회 논문집
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    • 제11권1호
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    • pp.53-60
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    • 2015
  • This study was investigated to develop process technology of laser cladding with austenite stainless steel for Weld Inlay repair of dissimilar metal weld in reactor vessel in/outlet nozzles. Weld Inlay experiments were performed by laser cladding repair system consisting of common manipulator, laser apparatus and welding process scheduler, etc. Single pass welding experiments were conducted in order to obtain the optimum welding process parameters for filler wires of ER309L and Alloy 52M before multi-layer laser cladding. Based on the above obtained results, multi-layer laser cladding experiments were carried out, and welding qualities for weld specimens were estimated by PT, OM, SEM and EDS analysis. Consequently, it was revealed that multi-layer laser cladding on austenite stainless steel using filler wires of ER309L and Alloy 52M could be possible to meet ASME Code standard without any weld defect.

$2\frac{1}{4}Cr-1Mo$강 압력용기 Nozzle 용접이음부의 재열균열에 관한 연구 (A Study on the Reheat Crack around Welded Joint of Pressure Vessel with $2\frac{1}{4}Cr-1Mo$ Steel)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.100-104
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    • 2000
  • Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, $2\frac{1}{4}Cr-1Mo$ steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence.

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Failure simulation of nuclear pressure vessel under severe accident conditions: Part I - Material constitutive modeling

  • Eui-Kyun Park;Ji-Su Kim;Jun-Won Park;Yun-Jae Kim;Yukio Takahashi;Kukhee Lim
    • Nuclear Engineering and Technology
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    • 제55권11호
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    • pp.4146-4158
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    • 2023
  • This paper proposes a combined plastic and creep constitutive model of A533B1 pressure vessel steel to simulate progressive deformation of nuclear pressure vessels under severe accident conditions. To develop the model, recent tensile test data covering a wide range of temperatures (from RT to 1,100 ℃) and strain rates (from 0.001%/s to 1.0%/s) was used. Comparison with experimental data confirms that the proposed combined plastic and creep model can well reflect effects of temperature and strain rate on tensile behaviour up to failure. In the companion paper (Part II), the proposed model will be used to simulate OECD lower head failure (OLHF) test data.

전기비저항법을 이용한 고압반응기 열화도 현장평가 (Degradation Evaluation of High Pressure Reactor Vessel in field Using Electrical Resistivity Method)

  • 박종서;백운봉;남승훈;한상인
    • 비파괴검사학회지
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    • 제25권5호
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    • pp.377-383
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    • 2005
  • 석유화학 및 정유설비는 고온이나 고압에서 폭발 위험성을 지닌 유체를 사용하기 때문에 방재기술에 관한 관심이 높다. 이들 설비 중에서도 고압반응기는 특히 고온/고압 하에서 사용되므로 안전성이 요구된다. 본 연구에서는 석유화학 플랜트의 고압반응기 소재로 많이 사용되고 있는 2.25Cr-1Mo강을 대상으로 하였으며, 3가지 온도조건에서 열화시간을 달리하여 총 8 종류의 인공열화 시험편을 준비하였다. 열화는 고압반응기의 사용온도인 $391^{\circ}C$보다 약간 높은 온도에서 둥온 열처리하였다. 미열화재를 포함하여 인공열화재에 대해 비커스경도값과 전기비저항값을 측정하였으며, Larson-Miller parameter와의 상관관계로부터 master curve를 작성하였다. 그리고 현장의 고압반응기에서 비커스경도와 전기비저항을 측정하여 실험실에서 작성한 master curve와 비교하였다. 전기비저항법을 이용한 고압반응기의 현장에서의 열화평가 가능성을 검토하였으며, 현장에서 측정한 전기비저항은 비슷한 열화수준에서의 인공열화재의 전기비저항값과 비슷하였다.

압력용기용 1.25Cr-0.5Mo 강의 Submerged Arc Welding시 입열 및 PWHT 냉각속도가 용접부 기계적 성질에 미치는 영향 (Effect of Welding Heat Input and PWHT Cooling Rate on Mechanical Properties of Welded Region at SAW of 1.25Cr-0.5Mo Steel for Pressure Vessel)

  • 이동환;박종진
    • Journal of Welding and Joining
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    • 제22권5호
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    • pp.26-31
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    • 2004
  • In order to propose the optimum welding condition for field application, the effects of welding heat input and cooling rate at PWHT on the mechanical properties were investigated. Submerged arc welding of 1.25Cr-0.5Mo steel for pressure vessel was conducted at welding heat inputs of 15.2kJ/cm, 30.9kJ/cm, and 44.8kJ/cm, and cooling rates of 184$^{\circ}C$/hr, 55$^{\circ}C$/hr, and 2$0^{\circ}C$/hr at PWHT. From the test results, as the welding heat input increase up to 30.9kJ/cm, the changes of microstructure and impact toughness were small. At the heat input of 44.8kJ/cm, however, toughness decreased obviously due to the coarsening of coarse-grained HAZ and formation of ferrite at bainite grainboundary of weld metal. On the other hand, cooling rates at PWHT did not effect on the changes in microstructure and mechanical properties. Even though tensile strength and impact toughness at all welding conditions of this study were above the minimum specification requirement, it was confirmed that heat input of 30.9kJ/cm was the optimum welding condition to improve welding performance by higher heat input.

Ni과 Cr 함량이 다른 원자로 압력용기용 강의 중성자 조사 후 내식성 평가 (Corrosion Behaviors of Neutron-Irradiated Reactor Pressure Vessel Steels with Various Nickel and Chromium Contents)

  • 최용
    • 한국표면공학회지
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    • 제52권6호
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    • pp.293-297
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    • 2019
  • Quasi-nano-hardness and corrosion behaviors of neutron-irradiated reactor pressure vessel (RPV) steels such as 15Ch2MFA (Ni<0.4, 2.520 n/㎠ (En>1.0 MeV) for 32 days. Quasi-nano-hardnesses of the 15Ch2MFA and 15Cr2NHFA steels were 183.8 and 179.8 Hv, respectively. Their corrosion rates and corrosion potentials were 2.4×10-4Acm-2, -515.9 mVSHE and 6.8×10-4 Acm-2, -523.6 mVSHE in NACE standard TM0284-96 solution at room temperature, respectively. 15Ch2MFA steel showed better quasi-nano-hardness and corrosion resistance than 15Cr2NHFA steel in this test condition.

차세대 원전 대형 압력용기용 고강도 SA508 Gr.4N Ni-Cr-Mo계 저합금강 개발 (High Strength SA508 Gr.4N Ni-Cr-Mo Low Alloy Steels for Larger Pressure Vessels of the Advanced Nuclear Power Plant)

  • 김민철;박상규;이기형;이봉상
    • 한국압력기기공학회 논문집
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    • 제10권1호
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    • pp.100-106
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    • 2014
  • There is a growing need to introduce advanced pressure vessel steels with higher strength and toughness for the optimizatiooCn of the design and construction of longer life and larger capacity nuclear power plants. SA508 Gr.4N Ni-Cr-Mo low alloy steels have superior strength and fracture toughness, compared to SA508 Gr.3 Mn-Mo-Ni low alloy steel. Therefore, the application of SA508 Gr.4N low alloy steel could be considered to satisfy the strength and toughness required in advanced nuclear power plants. The purpose of this study is to characterize the microstructure and mechanical properties of SA508 Gr.4N low alloy steels. 1 ton ingot of SA508 Gr.4N model alloy was fabricated by vacuum induction melting followed by forging, quenching, and tempering. The predominant microstructure of the SA508 Gr.4N model alloy is tempered martensite having small packet and fine Cr-rich carbides. The yield strength at room temperature was 540MPa, and it was decreased with an increase of test temperature while DSA phenomenon occurred at around $288^{\circ}C$. Overall transition property of SA508 Gr.4N model alloy was much better than SA508 Gr.3 low alloy steel. The index temperature, $T_{41J}$, of SA508 Gr.4N model alloy was $-132^{\circ}C$ in Charpy impact tests, and reference nil-ductility transition temperature, $RT_{NDT}$ of $-105^{\circ}C$ was obtained from drop weight tests. From the fracture toughness tests performed in accordance with the ASTM standard E1921 Master curve method, the reference temperature, $T_0$ was $-147^{\circ}C$, which was improved more than $60^{\circ}C$ compared to SA508 Gr.3 low alloy steels.

압력용기용 강의 석출거동과 인장특성에 미치는 오스테나이트화 온도 및 냉각속도의 영향 (Effects of Austenitizing Temperature and Cooling Rate on Precipitation Behavior and Tensile Properties of Pressure Vessel Steels)

  • 신재웅;이상민;김용진;이상우
    • 열처리공학회지
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    • 제29권1호
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    • pp.15-23
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    • 2016
  • The effects of austenitizing temperature and cooling rate on precipitation behavior and tensile properties were investigated in an Mn-Mo-Nb-V pressure vessel steel. During austenitizing, it was shown that the austenite coarsening was somewhat suppressed by undissolved NbC. After cooling from austenitizing, the microstructure of all the steels mainly consisted of upper bainite. However, the steel comprised a little lower bainite and martensite in the case of aqua oil quenching from $1000^{\circ}C$, which would be due to increased hardenability by partly dissolved Nb and comparatively large austenite grains. The average size of NbC in austenite at higher temperature was analyzed to be smaller than that at lower temperature because of the more dissolution. It was found that the NbC did not grow much during fast cooling from austenitizing. Meanwhile, the NbC grew much during slow cooling, probably due to wide temperature range of cooling and sufficiently long time for NbC to grow. It was conjectured the V precipitates newly formed and/or grew during cooling from austenitizing and during tempering. On the other hand, the formation of NbC was almost completed before tempering and little more precipitated during tempering. Among the tempered steels, the steel which was fast cooled from $1000^{\circ}C$ showed the highest tensile strength, which seemed to come from the microstructure of fine upper bainite and some low temperature phases as well as the comparatively fine NbC precipitates.

ANALYSIS OF PRESTRESSED CONCRETE CONTAINMENT VESSEL (PCCV) UNDER SEVERE ACCIDENT LOADING

  • Noh, Sang-Hoon;Moon, Il-Hwan;Lee, Jong-Bo;Kim, Jong-Hak
    • Nuclear Engineering and Technology
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    • 제40권1호
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    • pp.77-86
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    • 2008
  • This paper describes the nonlinear analyses of a 1:4 scale model of a prestressed concrete containment vessel (PCCV) using an axisymmetric model and a three-dimensional model. These two models are refined by comparison of the analysis results and with testing results. This paper is especially focused on the analysis of behavior under pressure and the temperature effects revealed using an axisymmetric model. The temperature-dependent degradation properties of concrete and steel are considered. Both geometric and material nonlinearities, including thermal effects, are also addressed in the analyses. The Menetrey and Willam (1995) concrete constitutive model with non-associated flow potential is adopted for this study. This study includes the results of the predicted thermal and mechanical behaviors of the PCCV subject to high temperature loading and internal pressure at the same time. To find the effect of high temperature accident conditions on the ultimate capacity of the liner plate, reinforcement, prestressing tendon and concrete, two kinds of analyses are performed: one for pressure only and the other for pressure with temperature. The results from the test on pressurization, analysis for pressure only, and analyses considering pressure with temperatures are compared with one another. The analysis results show that the temperature directly affects the behavior of the liner plate, but has little impact on the ultimate pressure capacity of the PCCV.

21/4Cr-1Mo강 압력용기 Nozzle 용접이음부의 재열균열에 관한 연구 (A Study on the Reheat Crack around Welded Joint of Pressusre Vessel with 21/4Cr-1Mo Steel)

  • 방한서;김종명
    • Journal of Welding and Joining
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    • 제18권2호
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    • pp.227-227
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    • 2000
  • Pressure vessels usually consist of main body and pipes which are connected with the main body. And as joining method of such main body and pipes, welding is carried out. After welding, welding residual stresses inevitably occur around welded joints. As residual stresses act harmfully on fatigue strength, corrosion and buckling strength of structure, PWHT is carried out for the purpose of removing the residual stress. But, during PWHT process, 2 ¼Cr-1Mo steels are frequently apt to generate reheat crack. For this reason, it is strongly needed to analyze and examine the mechanical behavior of welded joints before and after PWHT process. So, in this study, welded nozzle parts of pressure vessel where reheat cracks frequently occur are selected for examining the mechanism of crack-occurrence. (Received December 2, 1999)