DOI QR코드

DOI QR Code

Process Development of Laser Cladding for Weld Inlay Repair of Dissimilar Metal Weld in Reactor Vessel In/Outlet Nozzles

원자로 입출구 노즐 이종금속 용접부 Weld Inlay 레이저 클래딩 공정 개발

  • 조홍석 (한전KPS(주) 기술연구원 기계재료연구실) ;
  • 정광운 (한전KPS(주) 기술연구원 기계재료연구실) ;
  • 모민환 (한전KPS(주) 기술연구원 기계재료연구실) ;
  • 조기현 (한전KPS(주) 기술연구원 기계재료연구실) ;
  • 최동철 (한전KPS(주) 기술연구원 기계재료연구실) ;
  • 이장욱 (한전KPS(주) 기술연구원 기계재료연구실) ;
  • 조상범 (한전KPS(주) 기술연구원 기계재료연구실)
  • Received : 2015.06.12
  • Accepted : 2015.06.30
  • Published : 2015.06.30

Abstract

This study was investigated to develop process technology of laser cladding with austenite stainless steel for Weld Inlay repair of dissimilar metal weld in reactor vessel in/outlet nozzles. Weld Inlay experiments were performed by laser cladding repair system consisting of common manipulator, laser apparatus and welding process scheduler, etc. Single pass welding experiments were conducted in order to obtain the optimum welding process parameters for filler wires of ER309L and Alloy 52M before multi-layer laser cladding. Based on the above obtained results, multi-layer laser cladding experiments were carried out, and welding qualities for weld specimens were estimated by PT, OM, SEM and EDS analysis. Consequently, it was revealed that multi-layer laser cladding on austenite stainless steel using filler wires of ER309L and Alloy 52M could be possible to meet ASME Code standard without any weld defect.

Keywords

References

  1. ASME Code Case N-766.
  2. Materials Reliability Program-220, 2006, "Review of stress corrosion cracking of alloys 182 and 82 in PWR primary water service", Electric Power Research Institute.
  3. Materials Reliability Program-106, 2004, "Welding residual and operating stresses in PWR alloy 182 butt welds", Electric Power Research Institute.
  4. Materials Reliability Program-115, 2004, "Crack growth rates for evaluating primary water stress corrosion cracking(PWSCC) of alloy 82, 182, and 132 welds", Electric Power Research Institute.
  5. Zhang, X. D., Ashida, E., Shono, S. and Matsuda, F., 2006, "Effect of shielding conditions of local dry cavity on weld quality in underwater Nd:YAG welding", Journal of Materials Processing Technology, Vol. 174, pp. 34-41. https://doi.org/10.1016/j.jmatprotec.2004.12.009
  6. Cho, H. S., Park, I. K. and Jung, K. W., 2015, "The effect of ultrasonic nano crystal surface modification for mitigation of the residual stress after weld inlay on the alloy 82/182 dissimilar metal welds of reactor vessel in/outlet nozzle", Journal of Welding and Joining, Vol. 33, No. 2, pp. 40-46. https://doi.org/10.5781/JWJ.2015.33.2.40
  7. Kreitman, P. and Kroes, A., 2007, "RPV inlet/outlet nozzle repair (SAFEPLAY )", Electric Power Research Institute PWSCC Workshop.
  8. Hino, T., Tamura, M., Tanaka, Y., Kouno, W., Makino, Y., Kawano, S. and Matsunaga, K., 2009, "Development of underwater laser cladding and underwater laser seal welding techniques for reactor components", Journal of Power and Energy Systems, Vol. 3, No. 1, pp. 51-59. https://doi.org/10.1299/jpes.3.51
  9. Kobayashi, Y., 2012, "Advanced INLAY system for inlet/outlet nozzles of RV for preventive maintenance against Alloy 600 PWSCC in Japanese PWR plants", International Boiling Water Reactor and Pressuried Water Reactor Materials Reliability Conference and Exhibit Show 2012.
  10. Materials Reliability Program-121, 2006 "Mechanical stress improvement process(MSIP) implementation and performance experience for PWR applications", Electric Power Research Institute.
  11. ASME Boiler and Pressure Vessel Code Section II Part A, C, 2010 Edition.
  12. Cho, H. S., Cho, K. H., Mo, M. H., Lee, J. W. and Chang, K. S., 2012, "Technology development of weld inlay system for RV nozzles", Proceedings of 2012 Korean Society of Pressure Vessels and Piping Annual Conference, pp. 149-150.