• Title/Summary/Keyword: Pressure sintering process

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Spark Plasma Sintering Behaviors of M-type Barium Hexaferrite Nano Powders

  • Jung, Im Doo;Kim, Youngmoo;Hong, Yang-Ki;Park, Seong Jin
    • Journal of Powder Materials
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    • v.21 no.4
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    • pp.256-259
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    • 2014
  • A magnetic powder, M-type barium hexaferrite (BaFe12O19), was consolidated with the spark plasma sintering process. Three different holding temperatures, $850^{\circ}C$, $875^{\circ}C$ and $900^{\circ}C$ were applied to the spark plasma sintering process with the same holding times, heating rates and compaction pressure of 30 MPa. The relative density was measured simultaneously with spark plasma sintering and the convergent relative density after cooling was found to be proportional to the holding temperature. The full relative density was obtained at $900^{\circ}C$ and the total sintering time was only 33.3 min, which was much less than the conventional furnace sintering method. The higher holding temperature also led to the higher saturation magnetic moment (${\sigma}_s$) and the higher coercivity ($H_c$) in the vibrating sample magnetometer measurement. The saturation magnetic moment (${\sigma}_s$) and the coercivity ($H_c$) obtained at $900^{\circ}C$ were 56.3 emu/g and 541.5 Oe for each.

Fabrication and Mechanical Properties of ultra fine WC-6wt.%Co by Spark Plasma Sintering Process (방전플라즈마 소결 공정을 이용한 WC-6wt.%Co 소결체 제조 및 기계적 특성 평가)

  • Park, Hyun-Kuk;Lee, Seung-Min;Youn, Hee-Jun;Bang, Ki-Sang;Oh, Ik-Hyun
    • Korean Journal of Metals and Materials
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    • v.49 no.1
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    • pp.40-45
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    • 2011
  • Using the spark plasma sintering process (SPS process), the WC-6wt.%Co hard materials were densified using an ultra fine WC-Co powder. The WC-Co was almost completely dense with a relative density of up to 100% after the simultaneous application of a pressure of 60 MPa and the DC pulse current for 3 min without any significant change in the grain size. The average grain size of WC that was produced through this experiment was about $0.2{\sim}0.8{\mu}m$. The hardness and fracture toughness were about $1816kg/mm^2$ and $15.1MPa{\cdot}m^{1/2}$, respectively, for 60 MPa at $1200^{\circ}C$.

Rapid Sintering Process of Ultra Fine WC-Co Hard Materials by High-Frequency Induction Heating

  • Kim, H.C;Oh, D.Y.;Jeong, J.W.;Shon, I.J.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2003.10a
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    • pp.39-40
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    • 2003
  • 1) Using a developed high-frequency induction heated sintering method, the rapid densification of WC-Co hard materials was accomplished using ultra fine powders with 260 nm size within 1 minute. 2) The relative density of the composite was 99.5% for the applide pressure of 60MPa and the induced current for 90% output of total capacity. 3) The grain size of WC-Co hard materials is about 260nm and the average thickness of the binder phase determined is about 11nm. The fracture toughness and the hardness of this work 12 $MPa{\cdot}nm^2$, respectively. 4) Using pressureless sintering, we produced dense WC-Co hard materials with a relative density of 97% without applying pressure.

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Microstructure and Mechanical Properties of Nanostructured Aluminum Consolidated by SPS

  • Zadra, Mario;Casari, Francesco;Molinari, Alberto
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.360-361
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    • 2006
  • Nanostructured aluminum powders were obtained by means of planetary ball milling with methanol as the Process Control Agent (PCA). The behavior, during milling, was considered measuring the microhardness and grain size at different milling times. Bulk near-full density samples were sintered using the Spark Plasma Sintering technology with different schedules: temperature of $500^{\circ}C$ and $550^{\circ}C$, pressure of 30 MPa and 60 MPa and different modes of applying the pressure were changed in order to understand the behavior during sintering. All the samples retained their nanostructure with an increase of the grain size from about 46 up to 70-90 nm.

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The Effect of Ti Powder addition on Compaction Behavior of TiO2 Nano Powder (Ti 분말 첨가가 TiO2 나노 분말의 성형성에 미치는 영향)

  • Park, Jin-Sub;Kim, Hyo-Seob;Lee, Ki-Seok;Lee, Jeong-Goo;Rhee, Chang-Kyu;Hong, Soon-Jik
    • Journal of Powder Materials
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    • v.16 no.3
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    • pp.223-230
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    • 2009
  • The compaction response of $TiO_2$ nano powders with an addition of Ti powders prepared by magnetic pulsed compaction and subsequent sintering processes was investigated. All kinds of different bulk exhibited an average shrinkage of about 12% for different MPCed pressure and sintering temperature, which were approximately 50% lower than those fabricated by general process (20%) and a maximum density of around 92.7% was obtained for 0.8GPa MPCed pressure and $1400^{\circ}C$ sintering temperature. The addition of Ti powder induced an increase in the formability and hardness of the sintered $TiO_2$. But the lower densities were obtained on sintering with addition of over 10 (wt%) Ti powder due to generation of crack during sintering. Subsequently it was verified that the optimum compaction pressure in MPC and sintering temperature were 0.8GPa and $1400^{\circ}C$, respectively.

Consolidation Behavior of Ti-6Al-4V Powder by Spark Plasma Sintering (Spark plasma sintering에 의한 Ti-6Al-4V 합금분말의 성형성)

  • Kim, J.H.;Lee, J.K.;Kim, T.S.
    • Journal of Powder Materials
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    • v.14 no.1 s.60
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    • pp.32-37
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    • 2007
  • Using spark plasma sintering process (SPS), Ti-6Al-4V alloy powders were successfully consolidated without any contamination happened due to reaction between the alloy powders and graphite mold. Variation of microstructure and mechanical properties were investigated as a function of SPS temperature and time. Compared with hot isostatic pressing (HIP), the sintering time and temperature could be lowered to be 10 min. and $900^{\circ}C$, respectively. At the SPS condition, UTS and elongation were about 890 MPa and 24%, respectively. Considering the density of 98.5% and elongation of 24%, further improving the tensile strength would obtain by increasing the SPS pressure.

Preparation of Carbide Composites for Ti-C-Mo system by HPCS(High-Pressure self-Combustion Sintering) Process (고압연소소결(HPCS)법을 이용한 Ti-C-Mo계 탄화물 복합체의 제조)

  • 최장민;이근행;류종화;조원승;최상욱
    • Journal of the Korean Ceramic Society
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    • v.36 no.4
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    • pp.451-458
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    • 1999
  • TiC-Mo2C composites were prepared from Ti-C-Mo system by HPCS which has a great advantage of simulataneous synthesis and sintering In this study physical properties and microstructures of the com-posites were measured and observed to compare the sintering effects of Ni and Co each other : The results showed that the role of 5 wt% Ni in the sintering of the carbide composites was superior to that of 5wt% Co and the optimum content of Mo in the Ti-C-Mo system was 20wt% The carbide composites prepared under these two conditions had the best properties with 1.0% in apparent porosity 97.6% in relative density 19.1GPa in Vickers hardness and 5.3MPa$.$m1/2 in fracture toughness.

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Fabrication and Magnetic Process of 13Cr-1.5Nb-Fe Stainless Sensors (13Cr-1.5Nb-Fe 스텐레스 센서재료의 제조 및 연자기특성)

  • 윤성호;김택기;조용수
    • Journal of the Korean Magnetics Society
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    • v.8 no.3
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    • pp.125-130
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    • 1998
  • 13Cr-1.5Nb-Fe alloy powder was fabricated by water atomization method, and ring-shape specimen of this composition was fabricated by oil press, and then sintered in the vacuum furnace. Powder shape, size distribution, composition (C, N, O, S) analysis and saturation magnetization of as-prepared 13Cr-1.5Nb-Fe alloy powder were investigated. Ac permeability and power loss was measured after forming and sintering process. Saturation magnetization and contents of oxygen of the alloy powder is160 emu/g and about 6000 ppm, respectively. 50 % volume fraction indicate particle size of 70$\mu$m. The ac permeability of sintered specimen increases with increasing sintering temperature and forming pressure. The power loss is 107 W/cc at sintering temperature of 1200 $^{\circ}C$, 12 ton/$\textrm{cm}^2$ forming pressure, and 20 KHz. It is the lowest among the prepared specimen.

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Characteristic Evaluation of WC Hard Materials According to Ni Content Variation by a Pulsed Current Activated Sintering Process (펄스전류활성 소결 공정을 이용한 Ni 함량변화에 따른 WC 소재의 특성평가)

  • Park, Hyun-Kuk
    • Korean Journal of Materials Research
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    • v.30 no.12
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    • pp.672-677
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    • 2020
  • Expensive PCBN or ceramic cutting tools are used for the processing of difficult-to-cut materials such as Ti and Ni alloy materials. These tools have a problem of breaking easily due to their high hardness but low fracture toughness. To solve this problem, cutting tools that form various coating layers are used in low-cost WC-Co hard material tools, and researches on various tool materials are being conducted. In this study, WC-5, 10, and 15 wt%Ni hard materials for difficult-to-cut cutting materials are densified using horizontal ball milled WC-Ni powders and pulsed current activated sintering method (PCAS method). Each PCASed WC-Ni hard materials are almost completely dense, with a relative density of up to 99.7 ~ 99.9 %, after the simultaneous application of pressure of 60 MPa and electric current for 2 min; process involves almost no change in the grain size. The average grain sizes of WC and Ni for WC-5, 10, and 15 wt%Ni hard materials are about 1.09 ~ 1.29 and 0.31 ~ 0.51 µm, respectively. Vickers hardness and fracture toughness of WC-5, 10, and 15 wt%Ni hard materials are about 1,923 ~ 1,788 kg/mm2 and 13.2 ~ 14.3 MPa.m1/2, respectively. Microstructure and phase analyses of PCASed WC-Ni hard materials are performed.

A Study on The Fabrication of The Sintering Process and The Thermoluminescence Properties of UV Dose about The Mg2SiO4 Thermoluminescent Phosphors (Mg2SiO4 열형광체의 소결공정과 자외선 선량에 대한 TL 특성에 관한 연구)

  • Kim, Young-KooK;Shon, In-Ho;Kim, Il-Hong;Song, Jae-Heung;Doh, Sih-Hong;Kang, Hee-Dong
    • Korean Journal of Materials Research
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    • v.12 no.11
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    • pp.870-874
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    • 2002
  • $Mg_2$$SiO_4$: Dy, Tb pellets were made by using a sintering process, including pressing and heat treatment. In the present study, the optimum parameters of the sintering for the $Mg_2$$SiO_4$: Dy, Tb pellets obtained such as the pressing pressure, the sintering temperature and the sintering time were in terms of thermoluminescence. Experimental results showed that the main peak of the glow curve for $Mg_2$$SiO_4$: Dy, Tb thermoluminescence dosimeter was clearly correlated with the energy of the UV and with the grain size. The intensity of the TL glow curve increased and its main peak position shifted to lower temperature with increasing UV irradiation time.