• 제목/요약/키워드: Pressure safety valve

검색결과 219건 처리시간 0.023초

고압가스 사용시설 내 안전밸브 설치유형별 리스크 분석 (Risk Analysis for Installation Types of Pressure Safety Valve used in the High-pressure Gas Facility)

  • 김명철;우정재;이형섭;백종배
    • 한국안전학회지
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    • 제32권4호
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    • pp.129-136
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    • 2017
  • This study investigated the probability of possible accident through qualitative and quantitative analysis of the pressure safety valve types installed in facilities using high pressure gas to compare the installation domestic and foreign pressure safety valve standards sought the safety characteristics and safety improvement direction accordingly. The three types are the case where the shut-off valve is not installed at the front of the PSV (Case A), If a shut-off valve is installed at the front of the PSV for inspection (Case B) and If a shut-off valve is installed in front of PSV (C.S.O), PSV is installed in parallel (Case C). Three types of cases were compared with FTA and HAZOP. The results of study of the possible accidents due to over-pressure safety valve installation type, used in a high-pressure gas facilities was shows in the following order Case B > Case A > Case C. The results of analysis through FTA was in order to protect the reservoir for the possible occurring of accident the safety valve installation is depend on its type. In the FTA analysis, defects in the device itself which attached to the storage tank as a substitute for analysis of the probability of operator mistakes was Case B with as high as $2.01{\times}10^{-6}$. Depending on the type of installation analysis of Case B in order to ensure safety is prohibited to install shut-off valve and believes that mandatory regulations are needed. Rationally installing of pressure safety valve in the high pressure using facilities will be expected to improve the industrial safety from severe accidents such as high-pressure gas fire explosion.

안전릴리프밸브의 블로우 다운 예측 및 유체-구조 연성해석 (Blowdown Prediction of Safety Relief Valve and FSI Analysis)

  • 최지원;장시환;이권희
    • 한국산학기술학회논문지
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    • 제18권12호
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    • pp.729-734
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    • 2017
  • 안전릴리프밸브는 배관라인 혹은 탱크의 과도한 압력을 완화하고 사용 적정압력 수준으로 유지해주는 장치이다. 안전릴리프밸브는 스프링 보닛에 통풍구가 대기 쪽으로 혹은 배출구 쪽으로 뚫려 있는지에 따라 배압의 변화에 직접적으로 영향을 받게 된다. 배압은 축적 배압(Built-up back pressure)과 부과 배압(superimposed back pressure)으로 나뉘게 되며 사용조건에 따라 배압의 특성이 달라진다. 본 연구에서 사용되는 안전밸브는 Conventional Safety Relief Valve로써, 배압의 특성을 가정하였다. 또한 개방력과 스프링력 사이의 힘의 평형 방정식을 세워 이론적 접근방법으로 초기 스프링 변위를 구하였다. 디스크가 받는 반력 즉 개방력과 스프링력을 비교하여 블로우 다운을 예측하였다. 블로우 다운은 설정 압력과 디스크 재닫힘 압력 간의 차이다. 본 연구는 ASME 규격 코드에 따라서 블로우 다운 시험 전에 전산 유동해석프로그램 CFX17.1을 이용하여 수치적으로 예측하였음을 밝힌다. 또한 유체-구조 연성해석(fluid-structure interaction analysis)을 통해 안전밸브 트림부의 안전성을 검토하였다. 향후, 시험과 전산수치해석 값을 서로 비교하여 블로우 다운 이론적 접근방법과 유동해석방법을 제안하고자 한다.

도시가스시설에서 안전밸브의 분출성능에 관한 평가 연구 (Evaluation of Popping Performance of Safety Valves in City Gas Facilities)

  • 김영규;김청균
    • 한국안전학회지
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    • 제13권2호
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    • pp.104-108
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    • 1998
  • In order to evaluate the performances of safety valves for low pressure, the popping pressure and flow rate of the natural gas have been investigated. The measured results of the popping pressure show that there is a big scattering depending on the manufacture year of a safety valve. And sample A showed the ideal popping pressure mode compared to other B and C samples. The popping flow rate of the safety valve is proportional to the seat size as the inlet pressure increases. These results may be used as a guideline for a design and diagnosis of the safety valve.

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연성해석을 이용한 CNG 차량 압력 용기용 밸브의 안전성 평가 (Safety Evaluation of a Cylinder Valve for Compressed Natural Gas Vehicle Pressure Vessels using Fluid-structure Interaction Analysis)

  • 이효렬;안중환;김복만;김화영
    • 한국생산제조학회지
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    • 제23권2호
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    • pp.103-108
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    • 2014
  • Growing concerns about environmental pollution have led to an increase in the demand for compressed natural gas (CNG) vehicles in recent years. CNG vehicles are equipped with a cylinder valve installed in a high-pressure vessel to control the CNG flow. The cylinder valve must meet high quality safety standards because the pressure vessel stores high-pressure CNG. Therefore, safety evaluation of the cylinder valve is necessary to ensure the safety of CNG vehicles. In this study, fluid-structure interaction analysis for the structural integrity of the cylinder valve were conducted using a commercial finite element analysis code(ANSYS WORKBENCH V14). The CFD analysis was performed using a steady-state technique according to the inlet and outlet pressures in order to predict the pressure distribution. Structural analysis was performed by a static structure technique at the maximum working pressure to evaluate the structural integrity of the cylinder valve. From the results, the safety factor of the valve component is between 1.57 and 21.5.

Influence of Safety Valve Pressure on Gelled Electrolyte Valve-Regulated Lead/Acid Batteries Under Deep Cycling Applications

  • Oh, Sang-Hyub;Kim, Myung-Soo;Lee, Jin-Bok;Lee, Heung-Lark;, Myung-Soo
    • Bulletin of the Korean Chemical Society
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    • 제23권1호
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    • pp.75-80
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    • 2002
  • Cycle life tests have been carried out to evaluate the influence of safety valve pressure on valve regulated lead/acid batteries under deep cycling applications. Batteries were cycled at 5 hour rates at 100% DOD, and safety valve pressure was set to 1.08 and 2.00 bar, respectively. The batteries lost 248.3 g and 235.3 g of water for each case after about 1,200 cycles, but the cyclic performances of the batteries were comparable. Most of the gas of the battery during discharging was hydrogen, and the oxygen concentration increased to 18% after 3 hours of charging. The micro structure of the positive active materials was completely changed and the corrosion layer of the positive grid was less than $50{\mu}m$, regardless of the pressure of the safety valve after cycle life tests. The cause of discharge capacity decrease was found to be water loss and the shedding of the positive active materials. The pressure of safety valve does not give little effect to the cyclic performances and the failure modes of the gelled electrolyte valve-regulated lead acid batteries.

열팽창을 고려한 특수 압력용기용 안전밸브 디스크의 설계에 관한 연구 (A Study on the Disc Design of a Safety-valve for the Specialized Pressure-vessel Considering Thermal Expansion)

  • 강재원;김창호;강동호
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1581-1584
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    • 2007
  • The safety valve is the important equipment used to protect the pressure vessel and pressure facilities from overpressure by discharging the operation medium when the pressure of system is reaching the design pressure of the system. Some materials for a safety valve disk are studied in this paper. A studied safety valve has to resist sulfurous acid and nitric acid. etc. Furthermore teflon which is a general material of the valve easily sticks to a disk and a sliding part of the valve by thermal expansion. Therefore both teflon and stainless-steel are used to improve these problems. The analysis of the thermal expansion is conducted with commercial FEM software to improve the problems. Boundary conditions were temperature and load in this study. From the analysis, the thermal expansion of by teflon/stainless steel-made valve is lower than that of teflon-made valve under high temperature. Thus, teflon/stainless steel-made valve is safe and no malfunction by thermal expansion.

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정압기지내의 안전밸브 분출용량 관계식 검증을 위한 유동해석 (II) - 안전밸브 유동 해석 및 필요분출면적 - (Numerical Analysis for Evaluation of Ejection Capacity Relationship of Safety Valves in Pressure Regulating Station (II) - Flow Analysis and Required Effective Discharge Area of Safety Valve -)

  • 권혁록;노경철;김영섭;이성혁
    • 한국가스학회지
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    • 제12권2호
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    • pp.105-109
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    • 2008
  • 안전밸브는 정압기지 내에 정압기의 파괴 또는 관 내 수분의 응축 등으로 인한 관내 압력의 비정상적인 증가를 자동적으로 완화시켜주는 메커니즘을 가지고 있는 밸브이다. 따라서 정압기지의 안전을 위해서 안전밸브의 유동 특성과 유동 형태를 살펴보는 것은 매우 중요하다. 본 논문은 안전밸브의 분출용량과 필요분출면적에 따른 유동 특성을 수치해석을 통해서 분석하였다. 본 결과를 국내 외 안전밸브 관련 규정인 미국의 API(America Petroleum Institute), 유럽 연합의 EN(European Standard), 프랑스의 NF(Norme Francise)를 이용하여 분석, 비교하였다. 또한 안전밸브의 최대 필요 분출 면적을 이용하여 국내 및 국외 규정을 각각 적용하였을 때의 안전밸브의 필요 설치 수량에 대한 고찰을 해보았다.

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원자력 증기용 안전밸브의 개방성능 평가를 위한 해석적 연구 (An Analytical Study on Evaluation of Opening Performance of Steam Safety Valve for Nuclear Power Plant)

  • 손상호
    • 한국유체기계학회 논문집
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    • 제17권1호
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    • pp.5-11
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    • 2014
  • The purpose of this paper is to investigate an analytical approach for opening performance evaluation of the nuclear pressure safety valve based on standard codes such as ASME or KEPIC. It is well-known that safety valve is considered as one of pressure relief valves for protecting a boiler or pressure vessel from exceeding the maximum allowable working pressure. When pressure in a container reaches its set pressure, the safety valve commences discharging the internal fluid by a sudden opening called as popping. Safety valve is usually evaluated by set pressure, full open, blow-down, leakage and flow capacity. The test procedure and technical requirement for performance evaluation is described in international code of ASME code such as BPVC. The opening characteristics of steam safety valve can be analyzed by computational fluid dynamics (CFD) and steam shaft dynamics. First, the flow analysis along opening process is simulated by running the CFD models of the ten types of opening steps from 0 to 100%. As a analysis result, the various CFD outputs of flow pattern, pressure, forces on the disc and mass flow at each simulation step is demonstrated. The lift force is calculated by using the forces applied on disc from static pressure and secondary flow. And, the effect of huddle chamber or control chamber is studied by dynamic analysis based on CFD simulation results such as lift force. As a result, dynamics analysis shows opening features according to the sizes of control chamber.

원자력 등급용 안전방출밸브 개발 (The Development of Safety Relief Valve for Nuclear Service.)

  • 김칠성;김강태;김지헌;장기종;홍기성
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.629-636
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    • 2003
  • The purpose of this study is localization of safety relief valves for Nuclear Service through technical development with overall design, fabrication, inspection, capacity certification test and functional qualification test of safety relief valves in accordance with ASME Section III and KEPIC Code. Safety relief valve is the important equipment used to protect the pressure vessel, the steam generator and the other pressure facility from overpressure by discharging the operating medium when the pressure of system is reaching the design pressure of the system. But we're depending on technology of the other country up to the present time. Because we don‘ have our own technologies, we have been spent the great time and money on installing and repairing safety relief valve at nuclear power plant. Therefore we have to achieve the development of safety relief valves for Nuclear Service with our own technologies.

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해양플랜트용 고압.고차압 제어밸브의 구조 안전성 평가 (Safety Estimation of High Pressure Drop Control Valve for Offshore Structures)

  • 김재웅
    • 한국생산제조학회지
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    • 제20권5호
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    • pp.553-558
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    • 2011
  • This study have goal with conceptual design for offshore structures of high pressure drop control valve for localization valve for development accomplished with flow analysis based on provision of ANSI B16.34, ANSI B16.10, ANSI B16.25. In order to localize the Offshore structures high pressure drop control valve. This study is numerical analysis for zambil offshore project of high pressure drop control valve. The solver which ANSYS workbench used for offshore structures analysis. The working fluids assumed the glycerin(C3H8O3). The structural analysis used ANSYS which is a commercial code. Stress analysis result of internal pressure in valve showed lower than yield strength. This is expect to need more detail design and verification for stem and disk structure. In this study a multi-disk of high pressure drop control valve is designed and manufactured. Then, the flow rate and high pressure dorp of fluids flowing in the high pressure drop control valve is CAE. So, this system can be easily substituted for the existing zambil offshore project system. Finally, safety estimation for trim design of high pressure drop control valve for offshore structures.