DOI QR코드

DOI QR Code

Risk Analysis for Installation Types of Pressure Safety Valve used in the High-pressure Gas Facility

고압가스 사용시설 내 안전밸브 설치유형별 리스크 분석

  • Kim, Myung-Chul (Department of Safety Engineering, Korea National University of Transportation) ;
  • Woo, Jeong-Jae (Department of Safety Engineering, Korea National University of Transportation) ;
  • Lee, Hyung-Sub (Department of Safety Engineering, Korea National University of Transportation) ;
  • Baek, Jong-Bae (Department of Safety Engineering, Korea National University of Transportation)
  • 김명철 (한국교통대학교 안전공학과) ;
  • 우정재 (한국교통대학교 안전공학과) ;
  • 이형섭 (한국교통대학교 안전공학과) ;
  • 백종배 (한국교통대학교 안전공학과)
  • Received : 2017.03.16
  • Accepted : 2017.08.19
  • Published : 2017.08.31

Abstract

This study investigated the probability of possible accident through qualitative and quantitative analysis of the pressure safety valve types installed in facilities using high pressure gas to compare the installation domestic and foreign pressure safety valve standards sought the safety characteristics and safety improvement direction accordingly. The three types are the case where the shut-off valve is not installed at the front of the PSV (Case A), If a shut-off valve is installed at the front of the PSV for inspection (Case B) and If a shut-off valve is installed in front of PSV (C.S.O), PSV is installed in parallel (Case C). Three types of cases were compared with FTA and HAZOP. The results of study of the possible accidents due to over-pressure safety valve installation type, used in a high-pressure gas facilities was shows in the following order Case B > Case A > Case C. The results of analysis through FTA was in order to protect the reservoir for the possible occurring of accident the safety valve installation is depend on its type. In the FTA analysis, defects in the device itself which attached to the storage tank as a substitute for analysis of the probability of operator mistakes was Case B with as high as $2.01{\times}10^{-6}$. Depending on the type of installation analysis of Case B in order to ensure safety is prohibited to install shut-off valve and believes that mandatory regulations are needed. Rationally installing of pressure safety valve in the high pressure using facilities will be expected to improve the industrial safety from severe accidents such as high-pressure gas fire explosion.

Keywords

References

  1. D. A. Crowl and J. F. Louvar, "Chemical Process Safety: Fundamentals with Applications, 3rd Edition", pp. 430-453, 2011.
  2. Y. G. Yoon and Y. S. Kang, "A Study on Estimation Flow of Information Analysis for Prevention of Human Error to the Operation", Journal of the Korea Safety Management & Science, pp.231-241, 2013.
  3. K. S. Lee and Y. K. Lee, "Importance of Human Error to Prevent Industrial Accidents", Journal of the Ergonomics Society of Korea, Vol. 30, No. 1 pp. 151-160, 2011. https://doi.org/10.5143/JESK.2011.30.1.151
  4. Health and Safety Executive, "The Control of Major Accident Hazards Regulations", 2015.
  5. Occupational Safety and Health Administration, "Process Safety Management", 2015.
  6. Korea Ministry of Government Legislation, "Occupational Safety and Health Act and Enforcement Regulations of the Act", 2016.
  7. Korea Ministry of Government Legislation, "Regulations for Occupational Safety and Health", 2016.
  8. Korea Occupational Safety and Health Agency, "KOSHA Guide-D - 18 - 2016 - Technical Guidelines for Estimating and Establishing Emission Capacity for Safety Valves", 2016.
  9. Korea Ministry of Government Legislation, "High Pressure Gas Safety Control and Enforcement Rules of the Act", 2016
  10. M. R. Shishesaz, M. N. Bajestani, S. J. Hashemi and E. Shekari "Comparison of API 510 Pressure Vessels Inspection Planning with API581 Risk-based Inspection Planning Approaches", International Journal of Pressure Vessels and Piping, Vol. 111-112, pp. 202-208, 2013. https://doi.org/10.1016/j.ijpvp.2013.07.007
  11. European Committee for Standardization, "Safety Devices for Protection Against Excessive Pressure - Part1: Safety Valves (ISO 4126-1:2013)", 2013.
  12. British Standards Institution, "BS-6759 part-3,Safety valves, Specification for safety valves for process fluids, appendix D", 1984.
  13. National Fire Protection Association, "NFPA 58-Liquefied Petroleum Gas Code", 1998.
  14. American Petroleum Institute, "API-520- Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries Part I -Sizing and Selection", 2000.
  15. Center for Chemical Process Safety, "Guideline for Chemical Process Quantitative Risk Analysis, 2nd Edition", AIChE-CCPs, New York, 2000.
  16. Hyeon-kyo Lim, "System Safety Engineering", Hansol Academy, pp. 146-147, 2012.
  17. Peter Okoh, Stein Haugen, Jan Erik Vinnem, "Optimization of recertification intervals for PSV based on major accident risk", Journal of Loss Prevention in the Process Industries, 44, pp. 150-157, 2016. https://doi.org/10.1016/j.jlp.2016.09.003
  18. S. H. Jin, T. W. Kim, I. T. Kim, I. W. Kim and Y. K. Yeo, "A Study on Reliability Analysis and Quantitative Risk Analysis for Liquefied Petroleum Gas Station", Journal of The Korean Institute of Gas, Vol. 5, Issue 4, pp.40-48, 2001.
  19. Center for Chemical Process Safety, "Guidelines for process Equipment Reliability Data with Data Tables", AIChE-CCPs, pp.138-212, 1989
  20. M. C. Kim, "Comparison of the Risk by Installation Types of Pressure Safety Valve used in the High-pressure Gas Facility", Graduate School of Global Convergence, KNUT, 2017.