• Title/Summary/Keyword: Pressure safety valve

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Risk Analysis for Installation Types of Pressure Safety Valve used in the High-pressure Gas Facility (고압가스 사용시설 내 안전밸브 설치유형별 리스크 분석)

  • Kim, Myung-Chul;Woo, Jeong-Jae;Lee, Hyung-Sub;Baek, Jong-Bae
    • Journal of the Korean Society of Safety
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    • v.32 no.4
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    • pp.129-136
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    • 2017
  • This study investigated the probability of possible accident through qualitative and quantitative analysis of the pressure safety valve types installed in facilities using high pressure gas to compare the installation domestic and foreign pressure safety valve standards sought the safety characteristics and safety improvement direction accordingly. The three types are the case where the shut-off valve is not installed at the front of the PSV (Case A), If a shut-off valve is installed at the front of the PSV for inspection (Case B) and If a shut-off valve is installed in front of PSV (C.S.O), PSV is installed in parallel (Case C). Three types of cases were compared with FTA and HAZOP. The results of study of the possible accidents due to over-pressure safety valve installation type, used in a high-pressure gas facilities was shows in the following order Case B > Case A > Case C. The results of analysis through FTA was in order to protect the reservoir for the possible occurring of accident the safety valve installation is depend on its type. In the FTA analysis, defects in the device itself which attached to the storage tank as a substitute for analysis of the probability of operator mistakes was Case B with as high as $2.01{\times}10^{-6}$. Depending on the type of installation analysis of Case B in order to ensure safety is prohibited to install shut-off valve and believes that mandatory regulations are needed. Rationally installing of pressure safety valve in the high pressure using facilities will be expected to improve the industrial safety from severe accidents such as high-pressure gas fire explosion.

Blowdown Prediction of Safety Relief Valve and FSI Analysis (안전릴리프밸브의 블로우 다운 예측 및 유체-구조 연성해석)

  • Choi, Ji-Won;Jang, Si-Hwan;Lee, Kwon-Hee
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.12
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    • pp.729-734
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    • 2017
  • A safety relief valve is a device that relieves excessive pressure in piping lines or tanks and maintains pressure at the appropriate pressure level for use. The (pressure in the) safety valve is directly influenced by the change in the back pressure, depending on whether the vents in the spring bonnet are vented to the atmosphere or to the outlet. The back pressure is divided into the built-up back pressure and the superimposed back pressure, and the back pressure characteristics vary according to the usage conditions. The safety valve used in this study is a Conventional Safety Relief Valve. The blowdown of the safety valve is predicted by establishing the equilibrium equation between the opening force and spring force considering the back pressure characteristics. Its reliability is secured by using CFX17.1. In addition, the safety of the safety valve trim was examined through fluid-structure interaction analysis.

Evaluation of Popping Performance of Safety Valves in City Gas Facilities (도시가스시설에서 안전밸브의 분출성능에 관한 평가 연구)

  • 김영규;김청균
    • Journal of the Korean Society of Safety
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    • v.13 no.2
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    • pp.104-108
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    • 1998
  • In order to evaluate the performances of safety valves for low pressure, the popping pressure and flow rate of the natural gas have been investigated. The measured results of the popping pressure show that there is a big scattering depending on the manufacture year of a safety valve. And sample A showed the ideal popping pressure mode compared to other B and C samples. The popping flow rate of the safety valve is proportional to the seat size as the inlet pressure increases. These results may be used as a guideline for a design and diagnosis of the safety valve.

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Safety Evaluation of a Cylinder Valve for Compressed Natural Gas Vehicle Pressure Vessels using Fluid-structure Interaction Analysis (연성해석을 이용한 CNG 차량 압력 용기용 밸브의 안전성 평가)

  • Lee, Hyo Ryeol;Ahn, Jung Hwan;Kim, Bok Man;Kim, Hwa Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.103-108
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    • 2014
  • Growing concerns about environmental pollution have led to an increase in the demand for compressed natural gas (CNG) vehicles in recent years. CNG vehicles are equipped with a cylinder valve installed in a high-pressure vessel to control the CNG flow. The cylinder valve must meet high quality safety standards because the pressure vessel stores high-pressure CNG. Therefore, safety evaluation of the cylinder valve is necessary to ensure the safety of CNG vehicles. In this study, fluid-structure interaction analysis for the structural integrity of the cylinder valve were conducted using a commercial finite element analysis code(ANSYS WORKBENCH V14). The CFD analysis was performed using a steady-state technique according to the inlet and outlet pressures in order to predict the pressure distribution. Structural analysis was performed by a static structure technique at the maximum working pressure to evaluate the structural integrity of the cylinder valve. From the results, the safety factor of the valve component is between 1.57 and 21.5.

Influence of Safety Valve Pressure on Gelled Electrolyte Valve-Regulated Lead/Acid Batteries Under Deep Cycling Applications

  • Oh, Sang-Hyub;Kim, Myung-Soo;Lee, Jin-Bok;Lee, Heung-Lark;, Myung-Soo
    • Bulletin of the Korean Chemical Society
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    • v.23 no.1
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    • pp.75-80
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    • 2002
  • Cycle life tests have been carried out to evaluate the influence of safety valve pressure on valve regulated lead/acid batteries under deep cycling applications. Batteries were cycled at 5 hour rates at 100% DOD, and safety valve pressure was set to 1.08 and 2.00 bar, respectively. The batteries lost 248.3 g and 235.3 g of water for each case after about 1,200 cycles, but the cyclic performances of the batteries were comparable. Most of the gas of the battery during discharging was hydrogen, and the oxygen concentration increased to 18% after 3 hours of charging. The micro structure of the positive active materials was completely changed and the corrosion layer of the positive grid was less than $50{\mu}m$, regardless of the pressure of the safety valve after cycle life tests. The cause of discharge capacity decrease was found to be water loss and the shedding of the positive active materials. The pressure of safety valve does not give little effect to the cyclic performances and the failure modes of the gelled electrolyte valve-regulated lead acid batteries.

A Study on the Disc Design of a Safety-valve for the Specialized Pressure-vessel Considering Thermal Expansion (열팽창을 고려한 특수 압력용기용 안전밸브 디스크의 설계에 관한 연구)

  • Kang, Jae-Won;Kim, Chang-Ho;Kang, Dong-Ho
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1581-1584
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    • 2007
  • The safety valve is the important equipment used to protect the pressure vessel and pressure facilities from overpressure by discharging the operation medium when the pressure of system is reaching the design pressure of the system. Some materials for a safety valve disk are studied in this paper. A studied safety valve has to resist sulfurous acid and nitric acid. etc. Furthermore teflon which is a general material of the valve easily sticks to a disk and a sliding part of the valve by thermal expansion. Therefore both teflon and stainless-steel are used to improve these problems. The analysis of the thermal expansion is conducted with commercial FEM software to improve the problems. Boundary conditions were temperature and load in this study. From the analysis, the thermal expansion of by teflon/stainless steel-made valve is lower than that of teflon-made valve under high temperature. Thus, teflon/stainless steel-made valve is safe and no malfunction by thermal expansion.

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Numerical Analysis for Evaluation of Ejection Capacity Relationship of Safety Valves in Pressure Regulating Station (II) - Flow Analysis and Required Effective Discharge Area of Safety Valve - (정압기지내의 안전밸브 분출용량 관계식 검증을 위한 유동해석 (II) - 안전밸브 유동 해석 및 필요분출면적 -)

  • Gwon, Hyuk-Rok;Roh, Kyung-Chul;Kim, Young-Seop;Lee, Seong-Hyuk
    • Journal of the Korean Institute of Gas
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    • v.12 no.2
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    • pp.105-109
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    • 2008
  • A safety valve has a valve mechanism for the automatic release of gas from piping system when the pressure exceeds preset limit cause of a defect of a pressure regulator, condensation of water in a pipe. Therefore, for the safety of pressure regulating station, it is essential to study the flow regime and characteristics of safety valve. This article presents the numerical analysis on the flow analysis, the ejection capacity and required effective discharge area of the safety valve that is established in pressure regulating station. Then, the results are compared and analyzed with domestic and foreign regulations such as API(America Petroleum Institute), EN(European Standard), and NF(Norme Francise). Moreover, the installation number of safety valve is considered by using domestic and foreign regulations and maximum reguired effective discharge area of safety valve.

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An Analytical Study on Evaluation of Opening Performance of Steam Safety Valve for Nuclear Power Plant (원자력 증기용 안전밸브의 개방성능 평가를 위한 해석적 연구)

  • Sohn, Sangho
    • The KSFM Journal of Fluid Machinery
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    • v.17 no.1
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    • pp.5-11
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    • 2014
  • The purpose of this paper is to investigate an analytical approach for opening performance evaluation of the nuclear pressure safety valve based on standard codes such as ASME or KEPIC. It is well-known that safety valve is considered as one of pressure relief valves for protecting a boiler or pressure vessel from exceeding the maximum allowable working pressure. When pressure in a container reaches its set pressure, the safety valve commences discharging the internal fluid by a sudden opening called as popping. Safety valve is usually evaluated by set pressure, full open, blow-down, leakage and flow capacity. The test procedure and technical requirement for performance evaluation is described in international code of ASME code such as BPVC. The opening characteristics of steam safety valve can be analyzed by computational fluid dynamics (CFD) and steam shaft dynamics. First, the flow analysis along opening process is simulated by running the CFD models of the ten types of opening steps from 0 to 100%. As a analysis result, the various CFD outputs of flow pattern, pressure, forces on the disc and mass flow at each simulation step is demonstrated. The lift force is calculated by using the forces applied on disc from static pressure and secondary flow. And, the effect of huddle chamber or control chamber is studied by dynamic analysis based on CFD simulation results such as lift force. As a result, dynamics analysis shows opening features according to the sizes of control chamber.

The Development of Safety Relief Valve for Nuclear Service. (원자력 등급용 안전방출밸브 개발)

  • Kim, Chil-Sung;Kim, Kang-Tae;Kim, Ji-Heon;Jang, Ki-Jong;Hong, Kee-Seong
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.629-636
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    • 2003
  • The purpose of this study is localization of safety relief valves for Nuclear Service through technical development with overall design, fabrication, inspection, capacity certification test and functional qualification test of safety relief valves in accordance with ASME Section III and KEPIC Code. Safety relief valve is the important equipment used to protect the pressure vessel, the steam generator and the other pressure facility from overpressure by discharging the operating medium when the pressure of system is reaching the design pressure of the system. But we're depending on technology of the other country up to the present time. Because we don‘ have our own technologies, we have been spent the great time and money on installing and repairing safety relief valve at nuclear power plant. Therefore we have to achieve the development of safety relief valves for Nuclear Service with our own technologies.

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Safety Estimation of High Pressure Drop Control Valve for Offshore Structures (해양플랜트용 고압.고차압 제어밸브의 구조 안전성 평가)

  • Kim, Jae-Woong
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.20 no.5
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    • pp.553-558
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    • 2011
  • This study have goal with conceptual design for offshore structures of high pressure drop control valve for localization valve for development accomplished with flow analysis based on provision of ANSI B16.34, ANSI B16.10, ANSI B16.25. In order to localize the Offshore structures high pressure drop control valve. This study is numerical analysis for zambil offshore project of high pressure drop control valve. The solver which ANSYS workbench used for offshore structures analysis. The working fluids assumed the glycerin(C3H8O3). The structural analysis used ANSYS which is a commercial code. Stress analysis result of internal pressure in valve showed lower than yield strength. This is expect to need more detail design and verification for stem and disk structure. In this study a multi-disk of high pressure drop control valve is designed and manufactured. Then, the flow rate and high pressure dorp of fluids flowing in the high pressure drop control valve is CAE. So, this system can be easily substituted for the existing zambil offshore project system. Finally, safety estimation for trim design of high pressure drop control valve for offshore structures.