• Title/Summary/Keyword: Pressure Forming

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Study on the hydro-formability of double layered tube (이중튜브 강관의 액압 성형 특성 연구)

  • Kwon, S.O.;Yi, H.K.;Jang, J.H.;Jeon, D.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.306-309
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    • 2007
  • In this study, hydroforming characteristic of the double-layered tube was investigated in the hydroforming process. The double-layered tube can be made outer surface on the stainless steel by only one processing. The free bulging test was performed to analysis optimized pressure and axial feeding amount of the double layered tubes. And the experimental results between stainless/carbon and carbon/carbon double-layered tube were compared with the forming data. Moreover analysis model that can be hydroformability and predictable forming pressure of double-layered tube was presented.

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Quantitative Prediction of Gas Evolved by Shell Core in Permanent Mold Casting of Aluminum Alloy (알루미늄합금 중력금형주조용 쉘중자 가스발생량의 정량적 예측)

  • Kim, Ki-Young;Yi, Min-Soo
    • Journal of Korea Foundry Society
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    • v.18 no.5
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    • pp.481-487
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    • 1998
  • Shell sand is widely used to make a complex shape castings due to its good collapsibility. When molten metal is poured into the mold, various gases are generated by the thermal decomposition of binder in the shell core. Casting defects such as blow hole and blister come from these gases. If it is possible to predict the evolution of gas quantitatively, it may provide effective solutions for minimizing the casting defects. To examine the gas evolution by shell core quantitatively, casting experiment and calculation were carried out. Gas pressure and gas volume evolved by shell core were measured in the experiment, and temperature distribution in the shell core was obtained by heat transfer analysis. From the result above, prediction on the gas volume evolved during pouring was tried. As forming pressure of the shell core increased and forming temperature decreased, the gas evolution increased. There was a close relationship between the calculated gas volume evolved and the measured one.

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Effects of Process Parameters owl the Tube Hydroformability (하이드로포밍 성형성에 미치는 공정인자 영향도 해석)

  • 김봉준;김정운;문영훈
    • Transactions of Materials Processing
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    • v.11 no.1
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    • pp.54-60
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    • 2002
  • The purpose of the present paper is to investigate the effect of Process parameters such as internal pressure, amount of axial feeding, and frictional condition between the die and the material on the tube hydro-formability. For carbon steel tubes(STKM 12A, STBH 410 and SPS 290), simple bulging, circular bulging and Tee-fitting tests are performed to evaluate the hydro-formability of these materials which is determined by deformation characteristics such as thickness distribution, forming height and branch dome shape. The formabilities obtained from these tests are analysed and compared with the results of the numerical simulation.

Comparison of Friction Coefficients of Sheet Materials in Various Deformation Modes (변형모드별 판재의 마찰특성 비교)

  • Kim, Young-Suk;Kim, Ki-Soo
    • Transactions of Materials Processing
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    • v.3 no.1
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    • pp.51-62
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    • 1994
  • Cup drawing test and U-bending test were performed to evaluate the friction characteristics of sheet materials for the different deformation modes involved in stamping process. The coefficient of friction calculated from the each test was compared to that obtained from the draw bead friction test. It was clarified that the cup drawing test could be simply used for evaluating the friction characteristic of sheet material in deep drawing process with high contacting pressure. However the U-bending test is suitable to evaluate the frictional characteristic of sheet material in bending process with low contacting pressure.

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A Study of Abnormal Expansion to be Synthesized Barium Titanate in Solid-solid Reaction (Barium Titanate를 고상반응으로 합성할때 일어나는 이상팽창에 관한 연구)

  • 이은상;임대영
    • Journal of the Korean Ceramic Society
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    • v.22 no.6
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    • pp.9-14
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    • 1985
  • When the barium titanate is Synthesized in Solid-solid reaction the abnormal expansion occurs at about 110$0^{\circ}C$. The mixture was made of corresponding to the theoretical composition of barium titanate. The mixture was fired at various temperature from 90$0^{\circ}C$ to 130$0^{\circ}C$, After that the specimen was tested closely with XDR dilatometer and SEM. The results indicate that 1, The activation energy of barium titanate formation was 42 Kcal/mole. 2, Thermal expansion up to to 90$0^{\circ}C$ was mainly caused by $CO_2$ whereas it was mainly caused by the formation of the secondary phase above 100$0^{\circ}C$. 3. Thermal expansion was not influenced by the forming pressure up to 1000kg/$cm^2$ but it was largely influenced bythe forming pressure above 200kg/$cm^2$.

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Finite element analysis of axisymmetric extrusion with strain rate sensitive materials (속도의존성 재료에 대한 축대칭 전방압출의 유한요소 해석)

  • 최재찬;김병민;이종수;조남춘
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.2
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    • pp.537-543
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    • 1991
  • In this study, the strain rate effects are considered in the formulation by introducing the constitutive equation of the strain rate sensitive materials and rigid-viscoplastic finite element program is developed for axisymmtric extrusion. The effect of strain rate sensitivity on the flow characteristics and forming pressure are investigated and the experiments are carried out for extrusion with pure lead specimens. The theoretically predicted forming pressure showed reasonably good agreement with the experimental values.

The effect of the injection condition on liquid segregation in semi-solid die casting process (반응고 다이캐스팅공정에서 사출조건이 액상편석에 미치는 영향)

  • 신현기;서판기;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.70-73
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    • 2003
  • Semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Many advantages are associated with this forming process at the condition that the forming operation is performed under appropriate conditions in terms of alloy microstructure, injection velocity and pressure. In this study, to look into the relation along them, the experiment of semi-solid die casting has been peformed with various condition of injection, and investigated their microstrucure and solid fraction

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A Study on the Development of Shoe Outsole Mold for Flash-less (플래시 발생 억제형 신발 밑창 금형 개발에 관한 연구)

  • Hur Kwan Do;Yeo Hong Tae;Choi Young
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.103-108
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    • 2005
  • In this study, to develop a flash-less mold for forming of shoe-outsole, experiments and forming analysis were carried out. In order to reduce the extra-materials, offset method and mass distribution method are used in the preform design. The vertical mold structure pressing the preform was introduced to produce a flash-less shoe-sole. To measure the contact status of parting surface of mold, the pressure film has been used. The guide-gutter system and the continuous pressing mold have been developed for the discharge of extra-materials and re-pressing. By the investigation, flash of shoe-outsole was considerably reduced.

Development of Hot Hydrostatic Extruder for Fine Wire and Tube (극세선 및 미세 튜브 압출 장치 개발)

  • Na K. H.;Park H. J.;Kim S. S.;Yun D. J.;Choi T. H.;Kim E. Z.;Cho N. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.239-244
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    • 2001
  • Hot hydrostatic extruder was developed. The main objective of the development is forming fine wire and tube. On account of effectiveness and high performance, the extruder was designed to have double action. Therefore the main cylinder and mandrel can be driven independently. To cope with severe condition of high temperature and pressure, wire-wound container equipped with heater was used. Sealing technique also is important in this process, so seal ring was made of super-elastic metal. Another key for successful forming is choice of proper pressure medium. Fine wire and tube produced by the extruder can be used in semiconductor industry and medicine.

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