• Title/Summary/Keyword: Press roll

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Deformation Behavior of Slab by Two-Step Sizing Press in a Hot Strip Mill (열간 압연에서 2단 사이징 프레스 금형에 의한 슬래브의 변형거동 예측)

  • Lee S. H.;Kim D. H.;Byon S. M.;Park H. D.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.432-435
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    • 2005
  • Extensive width reduction of slabs is an important technology to achieve continuous production between the steelmaking and hot rolling processes. Conventionally, a vertical roll process has been used to achieve extensive width reduction. However, it is impossible to avoid the defects such as dog-bone, fish tail and camber. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger, i.e. the material better flows toward the center of slab. This study is carried out to investigate the deformation of slab by two-step sizing press. The FE-simulation is utilized to predict plastic deformation mode in compression by a sizing press of slabs far hot rolling. In this paper, the various causes of the asymmetrical rolling phenomena are mentioned for the purpose of understanding of rolling conditions. Analytical results of slab-deformation by sizing press are presented below in this study.

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Added resistance and parametric roll prediction as a design criteria for energy efficient ships

  • Somayajula, Abhilash;Guha, Amitava;Falzarano, Jeffrey;Chun, Ho-Hwan;Jung, Kwang Hyo
    • Ocean Systems Engineering
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    • v.4 no.2
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    • pp.117-136
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    • 2014
  • The increased interest in the design of energy efficient ships post IMO regulation on enforcing EEDI has encouraged researchers to reevaluate the numerical methods in predicting important hull design parameters. The prediction of added resistance and stability of ships in the rough sea environment dictates selection of ship hulls. A 3D panel method based on Green function is developed for vessel motion prediction. The effects of parametric instability are also investigated using the Volterra series approach to model the hydrostatic variation due to ship motions. The added resistance is calculated using the near field pressure integration method.

Ag Nanowire의 기계적 압착을 통한 투명전극의 표면특성 변화에 대한 연구

  • Kim, Byeong-Ryang;Hong, Yeong-Gyu;Sin, Jin-Guk
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.177.2-177.2
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    • 2014
  • 현재 플렉시블 전자기기에 대한 수요가 증가함에 따라 Ag nanowire는 ITO 대체용 투명전극 물질로 주목받고 있다. Ag nanowrie 투명전극은 면저항이 약 $300{\Omega}/sq$ 정도인 PEDOT 투명전극 보다 성능이 우수하지만, 표면에 나노와이어의 적층으로 100 nm 크기의 돌기들이 존재하여 균일한 표면특성이 요구되는 투명전극에 불리한 요인이 된다. Ag nanowire를 투명전극으로 사용하여 OLED를 제조할 경우, 40 nm~100 nm의 두께를 갖는 HTL층보다 투명전극 표면의 Rpv 값이 큰 경우 Leakage current가 증가하므로 이러한 돌기들을 감소시키는 것이 Ag nanowire를 투명전극에 적용할 수 있는 중요한 요건이 된다. 본 연구에서는 PET film 위에 Ag nanowire를 얇게 코팅하여 투과도 약 87%, 면저항 $20{\Omega}/sq$ 이하의 특성을 갖는 투명전극을 제조하였다. 그리고 Ag nanowire를 코팅한 투명전극의 표면 Roughness를 감소시키기 위해 Roll press를 이용하여 나노와이어를 물리적으로 압착하였고, 압착된 Ag nanowire 투명전극 위에 PEDOT를 코팅하여 전도도 및 표면 Roughness를 감소시키는 연구를 진행하였다.

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A Study on the Design of Hemming Process for Automotive Body Panels (자동차 패널의 헤밍 공정 설계에 관한 연구)

  • 안덕찬;이경돈;인정제;김권희
    • Transactions of Materials Processing
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    • v.9 no.6
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    • pp.624-630
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    • 2000
  • Typical automotive opening parts, i. e. hood trunk lid and door, are made through the press operations such as drawing, trimming, flanging, and hemming. The dimensional accuracy of stamped panels is mainly dependent on the drawing operation. However, the gap between outer panels and opening parts, which is important to the appearance quality of the assembled body, is directly influenced by the flanging and hemming operation. In this study, the relation between the design parameters of the hemming operation and the defect of roll-in is shown. The effects of some design parameters on the gap are examined using CAE. furthermore, the simulated results of the hemmed part of tailgate comer are shown and discussed.

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A genetic algorithms optimization framework of a parametric shipshape FPSO hull design

  • Xie, Zhitian;Falzarano, Jeffrey
    • Ocean Systems Engineering
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    • v.11 no.4
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    • pp.301-312
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    • 2021
  • An optimization framework has been established and applied to a shipshape parametric FPSO hull design. A single point moored (SPM) shipshape floating system suffers a significant level of the roll motion in both the wave frequencies and low wave frequencies, which presents a coupling effect with the horizontal weathervane motion. To guarantee the security of the operating instruments installed onboard, a parametric hull design of an FPSO has been optimized with improved hydrodynamics performance. With the optimized parameters of the various hull stations' longitudinal locations, the optimization through Genetic Algorithms (GAs) has been proven to provide a significantly reduced level of the 1st-order and 2nd-order roll motion. This work presents a meaningful framework as a reference in the process of an SPM shipshape floating system's design.

True Rolling Technique of New Gravure-Offset Printing for R2R Over-Piling (R2R 중첩인쇄를 위한 그라비어오프셋인쇄의 투루롤링 기술)

  • Choi, Byung-Oh;Jo, Jeong-Dai;Kim, Dong-Soo;Lim, Kyu-Jin;Ryu, Byung-Soon
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.10
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    • pp.1131-1140
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    • 2011
  • A new rotary gravure-offset printing unit is constructed by paralleling a gravure plate cylinder, a blanket cylinder and a impression roller. A Muti-Unit Gravure-Offset Printing Press(MUGOP) equipped with a series of the 3 printing units is utilized for roll-to-roll fine printing. Its core technology is precise over-piling printing of fine patterns. The severe problems of 'slurring' and 'doubling' in typical offset printing are unavoidable, which can be eliminated by applying a soft pad-type blanket cylinder and the unique 'true rolling' technique. Nip pressure between the blanket cylinder and the plate cylinder is measured by the constant pressure control system which equipped with load cells attached on the cylinders' axes. The running circumference of the blanket cylinder is increased to reach the same circumference of the plate cylinder as the pressure increasing, so that the specifications of the blanket cylinder is determined by the relationships of its shore hardness, diameter and nip pressure. When a softer blanket is used, a blanket cylinder of smaller diameter could give higher nip pressure. Realization of the true rolling technique on the MUGOP makes multilayer printing possible as well as fine printing in printed electronics.

Evaluation of Forming Performance of Cold Rolled Steel Pipes & Tubes for Building Structure (건축구조용 냉간성형 강관의 가공성능 평가)

  • Im, Sung Woo;Choi, Kwang;Chang, In Hwa
    • Journal of Korean Society of Steel Construction
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    • v.16 no.1 s.68
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    • pp.33-42
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    • 2004
  • Making use of SN steel in the building structure should be a prerequisite to adopt the design strength of said steel. As a preceding study, the material properties of STKN400B/490B tubes and SPAP235/325 and SPAR295 square pipes manufactured using SN400B/490B plates were evaluated. Compared with the yield and ultimate strengths of SN400B/490B plates, those of STKN400B/490B tubes increase. Nonetheless, the yield and ultimate strengths of STKN400B/490B tubes satisfied the design codes of STKN400B/490B tubes even though the tubes were fabricated via roll bending or press forming. On the other hand, the yield and ultimate strengths at the edges of SPAP235/325 square pipes did not satisfy the design codes based on the values at the sides. The maximum tensile and compressive residual stresses at the SN490B tube were equal to and 40% of the yield strength of the SN490B plate, respectively, In the case of the SPAP325 square pipe, both the maximum tensile and compressive residual stresses were 80% of the yield strength of the SN490B plate. The axial compressive loaded column test results snowed that the buckling strengths were not very different regardless of the mode of fabrication of STKN490B tunes. i.e., through roll bending or press forming. On the other hand, the buckling strength of the SPAP325 square pipe was higher than that of the built-up square pipe.

Thick Positive Electrode using Polytetrafluorethylene (PTFE) Binder for High-Energy-Density Lithium-ion Batteries (높은 에너지 밀도의 리튬이온 이차전지를 위한 PTFE 바인더를 적용한 고로딩 양극)

  • Kang, Jeong Min;Kim, Hyoung Woo;Jang, Young Seok;Kim, Haebeen;Ryu, Ji Heon
    • Journal of the Korean Electrochemical Society
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    • v.24 no.2
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    • pp.28-33
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    • 2021
  • Many researchers have increased the loading level of electrodes to improve the energy density of secondary batteries. In this study, high-loading NCM523 (LiNi0.5Co0.2Mn0.3O2) positive electrode is manufactured using a polytetrafluoroethylene (PTFE) binder, not the conventional polyvinylidene fluoride (PVdF) binder, which has been commonly used in lithium-ion batteries. Through the kneading process using PTFE suspension, not the conventional slurry process using PVdF solution in N-methyl-2-pyrrolidinone (NMP), thick electrodes with high loading are easily manufactured. When the PTFE and PVdF-based electrodes are prepared at a loading level of 5.0 mAh/cm2, respectively, the PTFE-based electrode shows better cycle performance and rate capability than those of PVdF-based electrodes. The electrode manufactured by the kneading process using a PTFE binder has high electrode porosity due to insufficient roll-press, but the porosity can be lowered by high temperature roll-press over 120℃. However, there is no significant difference in cycle performance according to the roll press temperature. In addition, the cycle performance of the high loading electrode is slightly improved by increasing the content of the conductive material. Overall, the PTFE binder can improve the performance of the high loading electrode, but additional solutions will be needed.

Excellent Seam Weldable Nano-Composite Coated Zn-Ni Plating Steels for Automotive Fuel Tank

  • Jo, Du-Hwan;Yun, Sang-Man;Park, Kee-Cheol;Kim, Myung-Soo;Kim, Jong-Sang
    • Corrosion Science and Technology
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    • v.18 no.1
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    • pp.16-23
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    • 2019
  • Steels for automotive fuel tank require unique properties such as corrosion resistance for fuel, welding for joining, forming for press, and painting for exterior. Recently, automakers have been requiring excellent seam weldable steels to enhance manufacturing productivity of fuel tank. Thus, POSCO developed a new type of functional steels coated with nano-composite thin layer on Zn-Ni plating steels. The nano-composite coating solution was prepared by mechanical fine dispersion of solutions consisting of polymeric resin and nano-composite materials in aqueous media. The composite solution was coated on the plating steel surface by using roll coater and cured through induction furnace. These new developed plating steels were evaluated for quality performances such as seam and spot weldability, press formability, and corrosion resistance. These new functional steels coated with nano-composite layer exhibited excellent seam weldability and press formability. Detailed discussion of coating solution and experimental results suggest that nano-sized composite dispersion as coating layer plays a key role in enhancing the quality performance.