• Title/Summary/Keyword: Press part

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Development of the Multi Stage Type Die for Thin Sheet Metal Working

  • Sim, Sung-Bo;Park, Sun-Kyu;Lee, Sng-Hoon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.190-195
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    • 2001
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press.

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Addendum Surface Modeling in Draw Die Design for Stamping Automotive Panels (자동차 프레스 패널 성형을 위한 드로 금형의 어덴덤 곡면 모델링)

  • Chung, Yunchan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.6
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    • pp.1018-1024
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    • 2013
  • In the process of draw die design for stamping automotive press panels, the addendum surfaces generated in metal forming simulation software cannot be used in downstream processes such as machining and making draw dies because simulation tools use simple discrete models for the surface geometry. The downstream processes require more precise and continuous geometric models such as NURBS surfaces. Generally, automotive die engineers manually regenerate the addendum surface geometry using the discrete model. This paper presents an automated geometric modeling process for generating addendum surfaces using draft surface models. The design parameters of the section curve for the addendum surfaces are extracted automatically from the draft geometry. Using the extracted design parameters, smooth addendum surfaces are generated automatically as NURBS surfaces. The generated surfaces are $G^1$ continuous with the part surface and the binder surface, and can be used in downstream processes.

A Study on Machining data Extraction using Feature Recognition Rules (특정형상인식을 이용한 가공테이터 추출에 관한 연구)

  • 이석희;정구섭
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.581-586
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    • 1996
  • This paper presents a feature recognition system for recognizing and extracting feature information needed for machining from design data contained in the CAD database of AutoCAD system. The developed system carries out feature recognition from an orthographic view of a press mold containing not only atomic features such as holes, pockets, and slots, but also compound features. Based on the result of feature recognition, it generates a 3-D modeling of the press mold. Especially, The feature recognition part is designed for detecting feature styles according to feature definition and classification, extracting parameters for various atomic features, and constructing necessary data structures for the recognized features.

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Highly Complex Green Parts in Excellent Quality

  • Nies, Norbert;Peters, Detlef
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.747-749
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    • 2006
  • SMS Meer GmbH, formerly Mannesmann and today part of the SMS Group, has been building powder presses since the early 1950s. The patents developed here in this field have long since documented the pioneering work carried out for the PM industry. The paper focuses on the challenge of reconciling the contradictory demands in the production of highly complex and crack-free PM parts. The process employed with the patented Controlled Punch Adapter (CPA) [1] counters possible cracking reliably and directly at the source. In this way is it possible to develop new and highly complex parts to series production maturity in a minimum of time even without simulation of the press cycle [2]. The quality data achieved in the production series, almost 100% crack and micro crack-free green parts with optimum density distribution over all press levels is unrivalled and thus gives the user a clear lead over the competition.

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UPP, a Modern Concept

  • Felber, Daniel;Zbinden, Paul;Haltner, Stefan
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1280-1281
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    • 2006
  • The well-established Universal Powder Press UPP, designed by the Swiss press manufacturer Osterwalder AG in Lyss, went through a major improvement process. The result is a high efficient production machine with state-of-the-art technology. It will be shown the technical design, some process engineering as well as the influence of PRP - =Part-Related-Programming, first published in 1994 - on the set-up time. This development has enabled Osterwalder to round off their range of presses, the mechanical-hydraulic KPP as well as the hydraulic CA-NC II and UPP, to an attractive offer ranging from 120 kN up to 10'000 kN.

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Numerical simulation of wind loading on roadside noise mitigation structures

  • TSE, K.T.;Yang, Yi;Shum, K.M.;Xie, Zhuangning
    • Wind and Structures
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    • v.17 no.3
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    • pp.299-315
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    • 2013
  • Numerical research on four typical configurations of noise mitigation structures and their characteristics of wind loads are reported in this paper. The turbulence model as well the model parameters, the modeling of the equilibrium atmospheric boundary layer, the mesh discretization etc., were carefully considered in the numerical model to improve the numerical accuracy. Also a numerical validation of one configuration with the wind tunnel test data was made. Through detailed analyses of the wind load characteristics with the inclined part and the wind incidence angle, it was found that the addition of an inclined part to a noise mitigation structure at-grade would affect the mean nett pressure coefficients on the vertical part, and that the extent of this effect depends on the length of the inclined part itself. The magnitudes of the mean nett pressure coefficients for both the vertical part and the inclined part of noise mitigation structure at-grade tended to increase with length of inclined part. Finally, a comparison with the wind load code British/European Standard BS EN 1991-1-4:2005 was made and the envelope of the mean nett pressure coefficients of the noise mitigation structures was given for design purposes. The current research should be helpful to improve current wind codes by providing more reasonable wind pressure coefficients for different configurations of noise mitigation structures.

Design curves for prestressed concrete rectangular beam sections based on BS 8110

  • Subramaniam, Kolluru V.L.;Sinha, S.N.
    • Structural Engineering and Mechanics
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    • v.3 no.6
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    • pp.555-567
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    • 1995
  • Design curves have been prepared for prestressed rectangular beam section based on BS 8110, for determining area of steel for any given cross section, for stresses in concrete and steel and for the design moment. The design moment and the area of steel have been expressed in dimensionless form in terms of cross sectional dimensions and the characteristic strength of concrete. The choice and combination of design parameters result in considerably less number of curves as aid for design of rectangular prestressed beam sections, than those reported in CP 110 (Part 3).

Development of Drawbead Expert Models for Finite Element Analysis of Sheet Metal Forming Process (Part1: Experiment) (박판성형공정의 유한요소해석을 위한 드로우비드 전문모델 개발 (1부: 실험))

  • 금영탁;이재우;박승우
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1997.03a
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    • pp.46-49
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    • 1997
  • During sheet metal forming on a double-action press, drawbeads on the blankholder supply a restraining force which controls the flow of metal into the die. The sheet formability can be improved by the optimum drawbeads installation when the punch enters into the die opening. Experiments on the various drawbeads, circular, step, double circular, and circular-step drawbead, have been performed under various working conditions.

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Analysis of restrained steel beams subjected to heating and cooling Part II: Validation and parametric studies

  • Guo, Shi-Xiong;Li, Guo-Qiang
    • Steel and Composite Structures
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    • v.8 no.1
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    • pp.19-34
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    • 2008
  • This paper presents the results of a validation and parametric study for the theory presented in the companion paper. The parameters investigated include the stiffness of axial and rotational restraints, load ratio, depth-span ratio of the beam, the yield strength of steel, load type and the temperature distribution in the crosssection of the beam.

Fluid-structure interaction problems solution by operator split methods and efficient software development by code-coupling

  • Ibrahimbegovic, Adnan;Kassiotis, Christophe;Niekamp, Rainer
    • Coupled systems mechanics
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    • v.5 no.2
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    • pp.145-156
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    • 2016
  • An efficient and general numerical strategy for fluid-structure interaction problems is presented where either the fluid or the structure part are represented by nonlinear models. This partitioned strategy is implemented under the form of code coupling that allows to (re)-use previous made developments in a more general multi-physics context. This strategy and its numerical implementation is verified on classical fluid-structure interaction benchmarks, and then applied to the impact of tsunamis waves on submerged structures.