• Title/Summary/Keyword: Press line

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Issues on the Machining of 3D-Profile for Automotive Press Dies (자동차 프레스 금형을 위한 3차원 윤곽가공의 문제점)

  • Lee S. H.;Chung Y. C.;Ju S. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.02a
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    • pp.19-25
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    • 2002
  • Profile machining using cutter diameter compensation is widely used in die and mould manufacturing. Especially automotive die makers try to use 3D-profile machining for trimming or flange dies. But the technological requirements and implementation issues haven't been defined. In this paper we summarized the requirements and issues of 3D-profile machining. Approximation of input profiles into sequences of line and helical arc is the first major issue. The second major issue is removing cutter interference from the approximated curves holding z-values when the maximum cutter diameter is given. Keeping constant machining width, local machining, path linking problems and several detail technological requirements are also discussed.

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Issues on the Machining of 3D-Profile for Automotive Press Dies (자동차 프레스 금형을 위한 3차원 윤곽가공의 문제점)

  • 이상헌;정연찬;주상윤
    • Korean Journal of Computational Design and Engineering
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    • v.7 no.3
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    • pp.141-147
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    • 2002
  • Profile machining using cutter diameter compensation is widely used in die and mould manufacturing. Especially automotive die makers try to use 3D-profile machining for trimming or flange dies. But the technological requirements and implementation issues haven't been defined. In this paper we summarized the requirements and issues of 3D-profile machining. Approximation of input profiles into sequences of line and helical arc is the first major issue. The second major issue is removing cutter inter- ference from the approximated curves holding z-values when the maximum cutter diameter is given. Keeping constant machining width, local machining, path linking problems and several detail technological requirements are also discussed.

Shallow ground treatment by a combined air booster and straight-line vacuum preloading method: A case study

  • Feng, Shuangxi;Lei, Huayang;Ding, Xiaodong;Zheng, Gang;Jin, Yawei
    • Geomechanics and Engineering
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    • v.24 no.2
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    • pp.129-141
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    • 2021
  • The vacuum preloading method has been used in many countries for soil improvement and land reclamation. However, the treatment time is long and the improvement effect is poor for the straight-line vacuum preloading method. To alleviate such problems, a novel combined air booster and straight-line vacuum preloading method for shallow ground treatment is proposed in this study. Two types of traditional vacuum preloading and combined air booster and straight-line vacuum preloading tests were conducted and monitored in the field. In both tests, the depth of prefabricated vertical drains (PVDs) is 4.5m, the distance between PVDs is 0.8m, and the vacuum preloading time is 60 days. The prominent difference between the two methods is when the preloading time is 45 days, the injection pressure of 250 kPa is adopted for combined air booster and straight-line vacuum preloading test to inject air into the ground. Based on the monitoring data, this paper systematically studied the mechanical parameters, hydraulic conductivity, pore water pressure, settlement and subsoil bearing capacity, as determined by the vane shear strength, to demonstrate that the air-pressurizing system can improve the consolidation. The consolidation time decreased by 15 days, the pore water pressure decreased to 60.49%, and the settlement and vane shear strengths increased by 45.31% and 6.29%, respectively, at the surface. These results demonstrate the validity of the combined air booster and straight-line vacuum preloading method. Compared with the traditional vacuum preloading, the combined air booster and straight-line vacuum preloading method has better reinforcement effect. In addition, an estimation method for evaluating the average degree of consolidation and an empirical formula for evaluating the subsoil bearing capacity are proposed to assist in engineering decision making.

Critical seismic incidence angle of transmission tower based on shaking table tests

  • Tian, Li;Dong, Xu;Pan, Haiyang;Gao, Guodong;Xin, Aiqiang
    • Structural Engineering and Mechanics
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    • v.76 no.2
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    • pp.251-267
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    • 2020
  • Transmission tower-line systems have come to represent one of the most important infrastructures in today's society. Recent strong earthquakes revealed that transmission tower-line systems are vulnerable to earthquake excitations, and that ground motions may arrive at such structures from any direction during an earthquake event. Considering these premises, this paper presents experimental and numerical studies on the dynamic responses of a 1000 kV ultrahigh-voltage (UHV) transmission tower-line system under different seismic incidence angles. Specifically, a 1:25 reduced-scale experimental prototype model is designed and manufactured, and a series of shaking table tests are carried out. The influence of the seismic incidence angle on the dynamic structural response is discussed based on the experimental data. Additionally, the incidence angles corresponding to the maximum peak displacement of the top of the tower relative to the ground (referred to herein as the critical seismic incidence angles) are summarized. The experimental results demonstrate that seismic incidence angle has a significant influence on the dynamic responses of transmission tower-line systems. Subsequently, an approximation method is employed to orient the critical seismic incidence angle, and a corresponding finite element (FE) analysis is carried out. The angles obtained from the approximation method are compared with those acquired from the numerical simulation and shaking table tests, and good agreement is observed. The results demonstrate that the approximation method can properly predict the critical seismic incidence angles of transmission tower-line systems. This research enriches the available experimental data and provides a simple and convenient method to assess the seismic performance of UHV transmission systems.

Seismic response control of transmission tower-line system using SMA-based TMD

  • Tian, Li;Zhou, Mengyao;Qiu, Canxing;Pan, Haiyang;Rong, Kunjie
    • Structural Engineering and Mechanics
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    • v.74 no.1
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    • pp.129-143
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    • 2020
  • This study proposes a new shape memory alloy-tuned mass damper (SMA-TMD) and investigates the effectiveness of this damper in reducing and controlling the vibrations of a transmission tower-line system under various seismic excitations. Based on a practical transmission line system and considering the geometric nonlinearity of this system, the finite element (FE) software ANSYS is used to create an FE model of the transmission tower-line system and simulate the proposed SMA-TMD. Additionally, the parameters of the SMA springs are optimized. The effectiveness of a conventional TMD and the proposed SMA-TMD in reducing and controlling the vibrations of the transmission tower-line system under seismic excitations is investigated. Moreover, the effects of the ground motion intensity and frequency ratio on the reduction ratio (η) of the SMA-TMD are studied. The vibration reduction effect of the SMA-TMD under various seismic excitations is superior to that of the conventional TMD. Changes in the ground motion intensity and frequency ratio have a significant impact on the η of the SMA-TMD. As the ground motion intensity and frequency ratio increase, the η values of the SMA-TMD first increase and then decrease. Studying the vibration reduction effects of the SMA-TMD can provide a reference for the practical engineering application of this damper.

The effect of different tornado wind fields on the response of transmission line structures

  • Ezami, Nima;El Damatty, Ashraf;Hamada, Ahmed;Hamada, Mohamed
    • Wind and Structures
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    • v.34 no.2
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    • pp.215-230
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    • 2022
  • Majority of transmission line system failures at many locations worldwide have been caused by severe localized wind events in the form of tornadoes and downbursts. This study evaluates the structural response of two different transmission line systems under equivalent F2 tornadoes obtained from real incidents. Two multi-span self-supported transmission line systems are considered in the study. Nonlinear three-dimensional finite element models are developed for both systems. The finite element models simulate six spans and five towers. Computational Fluid Dynamics (CFD) simulations are used to develop the tornado wind fields. Using a proper scaling method for geometry and velocity, full-scale tornado flow fields for the Stockton, KS, 2005 and Goshen County WY, 2009 are developed and considered together with a previously developed tornado wind field. The tornado wind profiles are obtained in terms of tangential, radial, and axial velocities. The simulated tornadoes are then normalized to the maximum velocity value for F2 tornadoes in order to compare the effect of different tornadoes having an equal magnitude. The tornado wind fields are incorporated into a three-dimensional finite element model. By varying the location of the tornado relative to the transmission line systems, base shears of the tower of interest and peak internal forces in the tower members are evaluated. Sensitivity analysis is conducted to assess the variation of the structural behaviour of the studied transmission lines associated with the location of the tornado relative to the tower of interest. The tornado-induced forces in both lines due to the three different normalized tornadoes are compared with corresponding values evaluated using the simplified load case method recently incorporated in the ASCE-74 (2020) guidelines, which was previously developed based on the research conducted at Western University.

Behavior of self supported transmission line towers under stationary downburst loading

  • Darwish, Mohamed M.;El Damatty, Ashraf A.
    • Wind and Structures
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    • v.14 no.5
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    • pp.481-498
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    • 2011
  • During the past decade, many electrical transmission tower structures have failed during downburst events. This study is a part of a research program aimed to understand the behaviour of transmission lines under such localized wind events. The present study focuses on assessing the behaviour of self supported transmission line towers under downburst loading. A parametric study is performed to determine the critical downburst configurations causing maximum axial forces for various members of a tower. The sensitivity of the internal forces developing in the tower's members to changes in the downburst size and location was studied. The structural behaviour associated with the critical downburst configurations is described and compared to the behaviour under 'normal' wind loads.

Effects of discontinuous submerged breakwater on water surface elevation

  • Ketabdari, Mohammad J.;lamouki, Mohammad Barzegar Paiin;Moghaddasi, Alireza
    • Ocean Systems Engineering
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    • v.5 no.4
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    • pp.319-329
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    • 2015
  • Submerged breakwaters are used to prevent shore line erosion and sediment transportation. One of their advantages is low visual impact. In this paper, the effects of discontinuous submerged breakwaters over water surface elevation was numerically studied considering the extended Boussinesq equations as governing equations using MIKE21 software. The result of discontinuous breakwater was compared with a beach without breakwater. The results showed that the gap dramatically effects on surface elevation from shore line to offshore. It is also evident from results that with approaching the center of the gap, fluctuation of surface elevation is generated. It is because of passing longshore currents towards offshore through the gap which leads to an increase in sediment transportation rate. Nevertheless, transferring water mass from breakwater gap results in powerful rip currents leading to high changes on longshore wave profile.

A shell-dynamics model for marine pipelines of large suspended length

  • Katifeoglou, Stefanos A.;Chatjigeorgiou, Ioannis K.
    • Ocean Systems Engineering
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    • v.5 no.4
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    • pp.301-318
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    • 2015
  • The present investigations introduce the shell-finite element discretization for the dynamics of slender marine pipelines. A long catenary pipeline, corresponding to a particular Steel Catenary Riser (SCR), is investigated under long-standing cyclic loading. The long structure is divided into smaller tubular parts which are discretized with 8-node planar shell elements. The transient analysis of each part is carried out by the implicit time integration scheme, within a Finite Elements (FE) solver. The time varying external loads and boundary conditions on each part are the results of a prior solution of an integrated line-dynamics model. The celebrated FE approximation can produce a more detailed stress distribution along the structural surface than the simplistic "line-dynamics" approach.

Application of Surrogate Modeling to Design of A Compressor Blade to Optimize Stacking and Thickness

  • Samad, Abdus;Kim, Kwang-Yong
    • International Journal of Fluid Machinery and Systems
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    • v.2 no.1
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    • pp.1-12
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    • 2009
  • Surrogate modeling is applied to a compressor blade shape optimization to modify its stacking line and thickness to enhance adiabatic efficiency and total pressure ratio. Six design variables are defined by parametric curves and three objectives; efficiency, total pressure and a combined objective of efficiency and total pressure are considered to enhance the performance of compressor blade. Latin hypercube sampling of design of experiments is used to generate 55 designs within design space constituted by the lower and upper limits of variables. Optimum designs are found by formulating a PRESS (predicted error sum of squares) based averaging (PBA) surrogate model with the help of a gradient based optimization algorithm. The optimum designs using the current variables show that, to optimize the performance of turbomachinery blade, the adiabatic efficiency objective is improved substantially while total pressure ratio objective is increased a very small amount. The multi-objective optimization shows that the efficiency can be increased with the less compensation of total pressure reduction or both objectives can be increased simultaneously.