• Title/Summary/Keyword: Press Working

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Development of the Practical and Adaptive Die of Piloting Stripper Type for Sheet Metal (part 1)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Young-Seok;Park, Hae-Kyoung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.109-113
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    • 2000
  • The piercing and blanking of thin sheet metal working with a pilot punch guide is specified division in press die design and making. In order to prevent the detects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and its phenomena, die structure, machine tool working for die making, die materials and its heat treatment, metal working in industrial and its know how etc. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. This study regards to the aim of small quantity of production part's press working by piloting for accurate guide of actual sheet metal strip. Part 1 of this study reveals with production part and strip process layout for the die design.

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Development of the Multi Stage Type Die for Thin Sheet Metal Working

  • Sim, Sung-Bo;Park, Sun-Kyu;Lee, Sng-Hoon
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.190-195
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    • 2001
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press.

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Dynamic-Elastic Deformation Analysis for Precise Design of High Speed Press Machine (동적 탄성 변형 해석을 통한 고속프레스 정밀도 분석)

  • Kim, Heung-Kyu;Jung, Chul Jae;Cho, Chongdu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.1
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    • pp.79-88
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    • 2014
  • Enhancing the working speed and positional accuracy of high-speed press machines is essential for improving the parts accuracy and productivity. However it is known that the positional accuracy decreases and the risk of parts failure increases as the working speed of press machine increases. Therefore predicting such problems during the stage of press structure design is necessary for precise design of high-speed press machines. In the present investigation, the dynamic-elastic deformation of press drive module parts with eccentric masses was examined by finite element analysis and experiment. Then the positional accuracy and parts failure of high-speed press machines was evaluated.

Development of the Practical and Adaptive Die of Piloting Stripper Type for sheet Metal(Part 2)

  • Sim, Sung-Bo;Sung, Yul-Min;Song, Yong-Seok;Park, Hae-Kyoung
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2000.10a
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    • pp.114-117
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    • 2000
  • In order to keep the zero defect of production in press working process. The optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how tc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press. Part 2 of this study reveals with precision progressive die design, its making and tryout.

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Development of Vapor Oil for Radiator Ein Press (방열핀 프레스용 베이퍼 오일 개발)

  • 전성철;조정희
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2000.11a
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    • pp.129-133
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    • 2000
  • Vapor oil fer radiator fm press in heat exchangers of air conditioners is carefully considered as the cooling performance can be affected by the residual vapor oil on the surface of radiator fin after fin press working. In this work, vapor oil for radiator fin press was developed in consideration of several properties such as physical characteristics, the rate of volatility, hazardous properties and material compatibility. In addition, it was confirmed that radiator fin press workability adopting the vapor oil and the cooling performance of air conditioner using the radiator fin were good.

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A Study on the Feed Apparatus of Low Cost Automation for Circumferential Workpiece in Press Working (프레스 작업시 원주형 재료의 간이 자동공급 장치에 관한 연구)

  • 윤상건
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1992.03a
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    • pp.1-10
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    • 1992
  • Press is one of the most dangerous machine among the hazardous machinery. So, the apparatus of low cost automation is suggested to supply circumferential workpieces to press. And the apparatus is mocked up to apply practically.

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Optimization of the Dirve for Lineaer-Guide Press (직선가이드프레스 구동부의 최적화)

  • 이영섭;황병복
    • Transactions of Materials Processing
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    • v.9 no.2
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    • pp.171-178
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    • 2000
  • This paper is concerned with the optimization of the drive for linear-guide press which is one of mechanical presses. The design of linear-guide drive for a mechanical press is introduced and the drive for the linear-guide press is optimized for the improvement of load and velocity characteristics. As a result of optimization, the load capacity during stroke increases and the slide velocity decreases in working region, respectively. The new design could be suited to many applications in precision forming such as extrusion and the sheet metal-forming processes.

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Design of Robot Direct-Teaching Tool and its Application to Path Generation for Die Induction Hardening

  • Ahn, Jae-Hyung;Sungchul Kang;Changhyun Cho;Jisun Hwang;Mansuk Suh
    • 제어로봇시스템학회:학술대회논문집
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    • 2002.10a
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    • pp.118.5-118
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    • 2002
  • To apply induction hardening method to a press die having 3-D free surface, the induction hardening tool moves on a press die above 1~2mm gap with constant velocity. Since the induction hardening process requires its own hardening path for each die, a direct teaching method which generates working path directly guided by operators is more suitable than an offline method using CAD/CAM data. The direct teaching apparatus in this work includes a teaching tool with a force/torque sensor and data processing computer to finally generate robot's Induction hardening program , in direct teaching operation, an operator teaches working path maintaining contact with surface of press die by holding...

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PRESS OPERATOR AND REPETITIVE STRAIN INJURY

  • Kim Dae Sik
    • Journal of the Korea Safety Management & Science
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    • v.6 no.3
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    • pp.53-64
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    • 2004
  • Repetition Strain Injury (RSI) is usually caused or aggravated by poor work processes and unsuitable working conditions - that involve repetitive or forceful movements or the maintenance of constrained or awkward postures. The condition is characterized by discomfort and persistent pain. There are three essential steps to eliminate or control hazards In workplace. Case and Demographic Characteristics for Work-related Injuries and illnesses Involving Days Away From Work, 2002. U.S' was examined. Causes of press operators' RSI were carpal tunnel syndrome(CTS), tendonitis, low back pain, and occupational stress. Recommendations for improvement of productivity are redesign of working conditions, exercise, prevent of RSI and avoiding stress.

Development of Automation System for Press Line (대형 프레스용 자동화 시스템 개발)

  • 김순철;권용수;한상동;노태정;안병규
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.806-809
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    • 1996
  • The present development relates to an apparatus for loading or unloading a workpiece, and more particularly, to an apparatus for loading or unloading a workpiece from a press die or supplier An apparatus for loading or unloading a workpiece has been installed in a press in order to load or unload a workpiece from a press die. There has been known such a loading or unloading apparatus as the apparatus can feed a workpiece in not only the horizontal direction but also in the vortical direction. Press working system in automotive factories are now switching over to a transfer press work ing system. The current problem to be sieved immediately is to automate the existing manual press lines for the manpower saving and speedy production. “Automation system for press line”has just been developed to meet the above trend. The loader and unloader are development under the design concept for high performance, easy control and operational safety to meet the more extensive.

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