• 제목/요약/키워드: Press Machine

검색결과 630건 처리시간 0.026초

고능률 디프 드로잉 트랜스퍼 금형 설계 및 제작을 위한 CAD/CAM 시스템 (A Development on the CAD/CAM System for High Efficiency Deep Drawing Transfer Die)

  • 박상봉
    • 소성∙가공
    • /
    • 제7권6호
    • /
    • pp.545-553
    • /
    • 1998
  • The purpose of this paper is to develop a CAD/CAM system for generation of designing and manufacturing information such as total drawing sub-assembly drawing, part drawing detail drawing part list and NC data for machining by CNC lathe were CUT machining center. Through this study the CAD/CAM system for deep drawing transfer die in mechanical press process has been developed The developed CAD system can generate the drawings of transfer die in mechanical press. Using these results from CAD system. it can generate NC data to machine die's elements on the CAD system. This system can reduce design man-hours and human errors. In order to construct the system it is used to automate the design process using knowledge base system. The developed system is based on the knowledge base system which is involved a lot of expert's empirical knowhow in the practice field. Using AutoLISp language under the Auto CAD system. CTK customer language of SmartCAM is used as the overall CAD/CAM environment. Results of this system will be provide effective aids to the designer and manufacturer in this field

  • PDF

공압 핫프레스를 이용한 마이크로 폴리카보네이트 성형에 관한 연구 (A Study on Polycarbonate Microfabrication Using a Pneumatic Hot Press)

  • 여창영;박태현
    • 한국기계가공학회지
    • /
    • 제20권4호
    • /
    • pp.106-112
    • /
    • 2021
  • Thermoplastic microfluidic devices are used in BioMEMS for medical and biotechnology applications, such as gene extraction, DNA analysis, and virus detection. In this research, a simple fabrication protocol with a commercially available pneumatic hot press is proposed and demonstrated for polycarbonate microfluidic devices. Microfluidic channels with a width of 200 ㎛ and a height of 10 ㎛ were designed and machined onto a brass plate as a mold insert using a CNC milling machine. The resulting microfluidic channels on the mold insert were assessed and found to have an actual width of 198 ㎛ and a height of 10 ± 0.25 ㎛. The microfluidic channels were replicated on a polycarbonate sheet using the proposed replication technique at 146℃ for 20 minutes under a constant load of 2400 kgf. The devices were then naturally cooled to 100℃ while maintaining the same pressure. It was found that the microchannels were successfully replicated in the polycarbonate, with a width of 198 ㎛ and a height of 10.07 ㎛. The proposed replication technique thus offers the rapid mass production of high-quality microfluidic devices at a low cost with a process that, unlike conventional photolithography systems, does not require expensive equipment.

데이터베이스를 이용한 서보제어방식의 절곡기 개발에 관한 연구 (A Study on Development of Press Brake by Data-based Servo Control System)

  • 김경석;강기수;송충현;김성식
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 춘계학술대회 논문집
    • /
    • pp.416-421
    • /
    • 2002
  • The purpose of t his paper is to database each factors from experimental results and develop the servo-controlled feeding system on these database. At first, spring back and bending farce are analyzed by basic theory of bending processing. In database, through practical experiment by the expert various types of bending angel and thickness of plate are tested and classified with SB34P and Aluminum. For the development of servo-controlled feeding system, automatic feeding system is designed and manufactured with ball screw and LM guide and performance of the developed feeding system is tested under condition of standard machine tool examination. Also, Mechanical consideration of mainframe in press brake, development of controller based on NC, program for servo-control are studied. Finally, based on experimental data, the system is operated and compared with theoretical data

  • PDF

Development of the Multi Stage Type Die for Thin Sheet Metal Working

  • Sim, Sung-Bo;Park, Sun-Kyu;Lee, Sng-Hoon
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2001년도 추계학술대회(한국공작기계학회)
    • /
    • pp.190-195
    • /
    • 2001
  • The piercing and blanking of thin sheet metal working is specified division in press die design and making. In order to prevent the defects, the optimum design of the production part, strip process layout, die design, die making and try out etc. are necessary the analysis of effective factors. For example, theory and practice of metal shearing process and it's phenomena, die structure, machine tool working for die making, die materials and it's heat treatment, metal working in field, their know how etc. are included in those factors. In this study, we analyzed whole of data base, theoretical back ground of metal working process, and then performed the progressive die tryout with the screw press.

  • PDF

과도진동을 갖는 설비의 충격해석을 통한 안정성 평가 (Shock Analysis of Transfer System)

  • 하정민;이종명;김용휘;안병현;최병근
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2014년도 추계학술대회 논문집
    • /
    • pp.94-96
    • /
    • 2014
  • Press machine has advantage over other manufacturing machine which can produce large quantities of products in short time so it is widely used in lots of industrial sectors. However, vibration problems may occur when operating a high pressure. It has been subjected to the condition monitoring vibration sensors attached to the main point. We perform the maintenance before a failure occurs, the system receives a high load. In this paper, in order to determine the structural characteristics for the transport system to conduct the vibaration and shock analysis.

  • PDF

마이크로 프레스용 고하중/대변위 액츄에이터 개발 (Development of High Load/Large Displacement Actuator for Micro-press)

  • 김병희;남권선;최종필;김헌영;이낙규
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2005년도 춘계학술대회 논문집
    • /
    • pp.458-461
    • /
    • 2005
  • In this paper, a new type of inchworm motion actuator is developed in fabrication of actuators for micro-press machine. This is consisted of three piezoelectric actuators, one is for moving the tool guide and the other are for clamping the guide. The inchworm motor provides both high load and large displacement in small size actuator. PZT has compressive strength and often fails under tensile stress and pulling. Thus, in order to prevent failure, we have designed pre-load housing and accomplished FEM analysis. The pre-load housing was used for determining the optimal design condition by comparing the von-mises stresses with the change of hinge stiffness. Also, in order to predict the performance of the motor under certain conditions, the system model was simulated using MATLAB. This is open loop control actuator and driven by the period of input voltage.

  • PDF

Application of machine learning in optimized distribution of dampers for structural vibration control

  • Li, Luyu;Zhao, Xuemeng
    • Earthquakes and Structures
    • /
    • 제16권6호
    • /
    • pp.679-690
    • /
    • 2019
  • This paper presents machine learning methods using Support Vector Machine (SVM) and Multilayer Perceptron (MLP) to analyze optimal damper distribution for structural vibration control. Regarding different building structures, a genetic algorithm based optimization method is used to determine optimal damper distributions that are further used as training samples. The structural features, the objective function, the number of dampers, etc. are used as input features, and the distribution of dampers is taken as an output result. In the case of a few number of damper distributions, multi-class prediction can be performed using SVM and MLP respectively. Moreover, MLP can be used for regression prediction in the case where the distribution scheme is uncountable. After suitable post-processing, good results can be obtained. Numerical results show that the proposed method can obtain the optimized damper distributions for different structures under different objective functions, which achieves better control effect than the traditional uniform distribution and greatly improves the optimization efficiency.

Machine learning approaches for wind speed forecasting using long-term monitoring data: a comparative study

  • Ye, X.W.;Ding, Y.;Wan, H.P.
    • Smart Structures and Systems
    • /
    • 제24권6호
    • /
    • pp.733-744
    • /
    • 2019
  • Wind speed forecasting is critical for a variety of engineering tasks, such as wind energy harvesting, scheduling of a wind power system, and dynamic control of structures (e.g., wind turbine, bridge, and building). Wind speed, which has characteristics of random, nonlinear and uncertainty, is difficult to forecast. Nowadays, machine learning approaches (generalized regression neural network (GRNN), back propagation neural network (BPNN), and extreme learning machine (ELM)) are widely used for wind speed forecasting. In this study, two schemes are proposed to improve the forecasting performance of machine learning approaches. One is that optimization algorithms, i.e., cross validation (CV), genetic algorithm (GA), and particle swarm optimization (PSO), are used to automatically find the optimal model parameters. The other is that the combination of different machine learning methods is proposed by finite mixture (FM) method. Specifically, CV-GRNN, GA-BPNN, PSO-ELM belong to optimization algorithm-assisted machine learning approaches, and FM is a hybrid machine learning approach consisting of GRNN, BPNN, and ELM. The effectiveness of these machine learning methods in wind speed forecasting are fully investigated by one-year field monitoring data, and their performance is comprehensively compared.

습부압착 방식이 종이의 내부구조에 미치는 영향 (Influences of Wet-Pressing Types on Internal Structure of Paper)

  • 이진호;박종문
    • 펄프종이기술
    • /
    • 제37권4호통권112호
    • /
    • pp.32-37
    • /
    • 2005
  • To Increase the productivity of a paper machine, the maximization of the machine speed is a kind of simple way As the machine speed increases, more intense wet pressing is required to persist the outlet consistency of press part and reduce the water removal of dryer part. With more intense pressing, there are concerns that the quality of paper will be affected. This study was carried out to evaluate the influence of wet-pressing on internal structure of paper, The nip pressure at the first and third nip in triple nip press was controlled. Paper structures, strength properties and pore properties were evaluated. As a result, first nip pressure more strongly influenced the paper structural properties than third nip pressure in triple nip pressing condition. Because of the high water content and low wet-web strength of paper web in first nip, increasing the first nip pressure induced the incipient crushing of wet-web and then caused a potential of web break during the following coating or printing processes.

Analysis of the Pressure Distribution for Press Shoe considering Partially Changed Curvature of Bearing Surface

  • Park, Sang-Shin;Park, Young-Ha;Lee, Young-Ze;Han, Man-Cheol
    • 한국윤활학회:학술대회논문집
    • /
    • 한국윤활학회 2002년도 proceedings of the second asia international conference on tribology
    • /
    • pp.123-124
    • /
    • 2002
  • A press shoe is an element of a machine for squeezing water from wood pulp in the field of manufacturing paper. This is used to compress the pulp enveloped by felt sheet with a large roller. The squeezing force is made by hydraulic pressure. The press shoe has a mechanism similar to a partial hydrostatic bearing. The pressure profile between press shoe and roller affects their squeezing ability, and partial peak pressure can tear the wet pulp. The curvature of the surface of press shoe varies to reduce the peak pressure and increase the mean pressure simultaneously. Therefore, the prediction of pressure distribution considering partially changed curvature of hydrostatic bearing is very important for designing the press shoe. In this study, the difference formulation of Reynolds' equation for partial hydrostatic bearing is by direct numerical method and a computer program to calculate the pressure distribution is developed. We investigate the effect of partially changed curvature of bearing surface on the pressure distribution. Other design parameter for hydrostatic bearing such as depth of pocket and relative velocity are also studied.

  • PDF