• Title/Summary/Keyword: Presintering

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Presintering Temperature for Improving the Tool Life in Machining of $Si_3N_4$ Ceramics ($Si_3N_4$ 세라믹의 가공성을 고려한 예비소결온도 선정)

  • Lee Jae-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.456-459
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    • 2005
  • The setting of a presintering temperature is carried out on the basis of the Vickers hardness of the presintered compact in the method for producing a ceramic sintered compact comprising presintering a formed compact composed of a ceramic powder and a sintering assistant, then machining the presintering compact and subsequently sintering the machined compact. The Presintering temperature is preferably set at a temperature so as to provide 213-230 Hv Vickers hardness of the compact for presintering. Furthermore, the presintering temperature is preferably within the range of 1,300-1,450$^{\circ}C$.

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Tool Wear in Turning of the Presintered Low Purity Alumina (저순도 알루미나 예비소결체 선삭시의 공구 마멸)

  • Lee Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.39-46
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    • 2005
  • In this study, unsintered, presintered and full-sintered low purity alumina ceramics were machined with various tools to clarify the machinability and the optimum cutting conditions. The main conclusions obtained were as follows. (1) Machined with alloy steel tool, the machinability of the presintered ceramics becomes better with the decrease of presintering temperature, but that of unsintered ceramics(white body) was extremely poor. (2) In the case of carbide, K01, the tool life in machining the white body was the longest, and the machinability of presintered ceramics becomes poorer with the increase of the presintering temperature. (3) The K01 tools exhibit longer life than the P10 tools in machining both the white body and the ceramics presintered at $1450^\circC$ or higher temperatures, but the P10 tools shows longer tool life than the K10 tools in machining of the ceramics presintered at temperatures below $1450^\circC$.

Sintering Distortion of Barrier Ribs Formed via Capillary Molding Route

  • Chang, Tae-Jung;Kim, Yong-Seog
    • 한국정보디스플레이학회:학술대회논문집
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    • 2003.07a
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    • pp.362-364
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    • 2003
  • In this study, sintering behavior of closed-cell type barrier ribs formed via capillary molding route was examined. Sintering of the molded barrier ribs revealed asymmetric shrinkage, leading to distortion of the cells. The effects of the parameters such as solid loading in the paste, presintering temperature, and morphology of the barrier ribs on the sintering shrinkage of the barrier ribs were investigated.

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Characteristics of Alumina-Supported TiO2 Composite Ultrafiltration Membranes Prepared by the Sol-Gel Method (Sol-Gel 법으로 제조한 알루미나 담체의 $TiO_2$ 복합 한외여과막의 특성)

  • 현상훈;최영민
    • Journal of the Korean Ceramic Society
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    • v.29 no.2
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    • pp.107-118
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    • 1992
  • Alumina supports for TiO2 ultrafiltration membrane coating were prepared by presintering disk-type preforms at 140$0^{\circ}C$. These supports showed uniform microstructures which had the apparent porosity of 40%, the pore size distribution in the range of 0.1~0.5${\mu}{\textrm}{m}$, and the water flux of 1400ι/$m^2$.h at the pressure difference of 10 atm. The optimum pH and concentration of the TiO2 sol for coating were 0.8 and 1.0 wt%, respectively, and sol particles were identified as rutile forms of 20 nm size. Crack-free alumina-supported rutile TiO2 membranes could be prepared through well controlled drying and heating the gel layer coated by the sol-gel dipping. The pore size of the TiO2 membranes heat-treated at 50$0^{\circ}C$ for 2 hrs was 30~80$\AA$, and their thickness varied from 1.1 to 3.8 ${\mu}{\textrm}{m}$ in accordence with the dipping time (4~40 min). The flux of water through this composite membrane at 10 atm was found to be in the range from 800 to 1100ι/$m^2$.hr depending on the dipping time (10~40 min). The membrane thickness increased linearly with the square root of the dipping time and the slope was 0.62 ${\mu}{\textrm}{m}$/{{{{ SQRT { min} }}.

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Sintering behavior and mechanical properties of zirconia compacts fabricated by uniaxial press forming

  • Oh, Gye-Jeong;Yun, Kwi-Dug;Lee, Kwang-Min;Lim, Hyun-Pil;Park, Sang-Won
    • The Journal of Advanced Prosthodontics
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    • v.2 no.3
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    • pp.81-87
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    • 2010
  • PURPOSE. The purpose of this study was to compare the linear sintering behavior of presintered zirconia blocks of various densities. The mechanical properties of the resulting sintered zirconia blocks were then analyzed. MATERIALS AND METHODS. Three experimental groups of dental zirconia blocks, with a different presintering density each, were designed in the present study. Kavo $Everest^{(R)}$ ZS blanks (Kavo, Biberach, Germany) were used as a control group. The experimental group blocks were fabricated from commercial yttria-stabilized tetragonal zirconia powder (KZ-3YF (SD) Type A, KCM. Corporation, Nagoya, Japan). The biaxial flexural strengths, microhardnesses, and microstructures of the sintered blocks were then investigated. The linear sintering shrinkages of blocks were calculated and compared. RESULTS. Despite their different presintered densities, the sintered blocks of the control and experimental groups showed similar mechanical properties. However, the sintered block had different linear sintering shrinkage rate depending on the density of the presintered block. As the density of the presintered block increased, the linear sintering shrinkage decreased. In the experimental blocks, the three sectioned pieces of each block showed the different linear shrinkage depending on the area. The tops of the experimental blocks showed the lowest linear sintering shrinkage, whereas the bottoms of the experimental blocks showed the highest linear sintering shrinkage. CONCLUSION. Within the limitations of this study, the density difference of the presintered zirconia block did not affect the mechanical properties of the sintered zirconia block, but affected the linear sintering shrinkage of the zirconia block.

Fabrication Of Thin Electrolyte Layer For Solid Oxide Fuel Cell by Vacuum Slurry Dip-coating Process (진공 슬러리 담금 코팅 공정에 의한 고체 산화물 연료전지용 박막 전해질막 제조에 관한 연구)

  • Son, Hui-Jeong;Lim, Tak-Hyoung;Lee, Seung-Bok;Shin, Dong-Tyul;Song, Rak-Hyun;Kim, Sung-Hyun
    • Transactions of the Korean hydrogen and new energy society
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    • v.17 no.2
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    • pp.204-211
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    • 2006
  • The electrolyte in the solid oxide fuel cell must be dense enough to avoid gas leakage and thin enough to reduce the ohmic resistance. In order to manufacture the thin and dense electrolyte layer, 8 mol% $Y_2O_3$ stabilized-$ZrO_2$ (8YSZ) electrolyte layers were coated on the porous tubular substrate by the novel vacuum slurry dip-coating process. The effects of the slurry concentration, presintering temperature, and vacuum pressure on the thickness and the gas permeability of the coated electrolyte layers have been examined in the vacuum slurry coating process. The vacuum-coated electrolyte layers showed very low gas permeabilities and had thin thicknesses. The single cell with the vacuum-coated electrolyte layer indicated a good performance of $495\;mW/cm^2$, 0.7 V at $700^{\circ}C$. The experimental results show that the vacuum dip-coating process is an effective method to fabricate dense thin film on the porous tubular substrate.