• 제목/요약/키워드: Prepreg

검색결과 228건 처리시간 0.026초

광.열경화 prepreg 제조 연구(I) (Manufacture of Prepreg with Photo-curing System)

  • 김영근;신동혁;김영민;박종만;이재락
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2003년도 춘계학술발표대회 논문집
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    • pp.192-195
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    • 2003
  • UV curing technology becomes important in various sectors of applications due to the high efficiency, environmental protection and saving energy. Above all, It is necessary to consider the formulation of glass fiber sizes in some detail to achieve this study since they are governed by the products to be made and their performance in the composites made form them. The effect of glass fiber sizes against UV curing system was investigated by the method of changing size formulation. Nanosil 700 was used in order to increase curing efficiency. Yellow effect was not observed at the 1% fiber sizer content.

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고분자전해질 연료전지용 새로운 타입의 복합재료 분리판의 특성연구 (A Study on the Characteristics of New Type of Composite Bipolar Plate for the PEM Fuel Cell)

  • 김종완;이진선;선경복;이중희
    • 한국신재생에너지학회:학술대회논문집
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    • 한국신재생에너지학회 2009년도 추계학술대회 논문집
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    • pp.180-183
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    • 2009
  • Composite bipolar plates offer several advantages of low cost, light weight, and ease of manufacturing compared to traditional graphite plate. However, it is difficult to achieve both high electrical conductivity and high flexural strength. In this study, the hybrid carbons filled epoxy composite bipolar plates were fabricated to test electrical conductivity and flexural properties. Graphite powders were used as the main conducting filler and continuous carbon fiber fabrics were inserted to improve the mechanical properties of the composite. This hybrid composite showed improved in-plane electrical conductivity and flexural property. The moldability of the hybrid composite was also improved comparing to the continuous prepreg composite. This study suggested that the continuous carbon fiber inserted graphite/epoxy composites can be a potential candidate material to overcome the disadvantages of conventional graphite composite or continuous prepreg composite bipolar plates.

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Fiber Placement System(FPS)에 의해 제조된 복합재료 Sleeve Extension의 성형 건전성 평가 (Integrity Evaluation of Sleeve Extension Composites Manufactured by Fiber Placement System (FPS))

  • 공진우;김진봉;김태욱;주진
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 춘계학술발표대회 논문집
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    • pp.254-257
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    • 2004
  • Fiber placement system (FPS) carries out an advanced composites process which orients high strength reinforcing fibers in specific directions. The process includes wet winding, thermoset tape winding, thermoset prepreg placement and thermoplastic prepreg placement. FPS have the advantage of tape laying and filament winding with computer control and software. Using FPS can reduce costs, cycle times, structural weight, and handwork/rework when manufacturing composite parts. The sleeve extension is a part of the helicopter rotator systems. In this study, The sleeve extension composites were manufactured using FPS and tensile properties of this composites were characterized using universal testing machine(UTM).

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탄소섬유강화플라스틱의 적층구성에 따른 드릴 가공에 관한연구 (A study on the Drilling according to the Stacking Sequence of the CFRP)

  • 김선범;신형곤;김태영
    • 한국기계기술학회지
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    • 제13권2호
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    • pp.1-7
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    • 2011
  • The CFRP composite has a lot of merits such as mechanical characteristic, light and thermal resistance. For these merits, CFRP is applied to so many industrial area. In order to use the composite materials in the aircraft structures or machine elements, accurate surfaces for bearing mounting or joints must be provided, which require precise, machining. In this study, the specimens differentiating the stacking sequence of 5kinds were used. When drilling the carbon fiber reinforced plastics, it was checked on whether the stacking sequence reached any effect on the cutting force. Also relationship between the drill diameter is examined from the drilling experiment, which is the drilling of Fabric, Unidirectional specimen with ∅6mm, ∅10mm, ∅12mm cemented carbide drill. Considering cutting force and drilling diameter, the results are analyzed.

전자석 시스템의 절연 구조물용 유리섬유강화 복합재료의 층간 파괴인성 (Interlaminar Fracture Toughness of GFRP Composites for Insulating Structure of Magnet System)

  • 송준희;김학근;김연직
    • 대한금속재료학회지
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    • 제49권10호
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    • pp.754-759
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    • 2011
  • In this study, the interlaminar fracture behaviors of laminated GFRP composites were investigated, and the results could be used for damage tolerance design based on fracture mechanics. Three types of laminated GFRP composites that can be used as high voltage insulating materials in magnet systems were fabricated in order to study the interlaminar fracture behavior according to the molding process. The values of interlaminar fracture toughness for the VPI, prepreg, and HPL laminate were $1.9MPa{\cdot}^{1/2}$, $1.7MPa{\cdot}^{1/2}$, and $2.2MPa{\cdot}^{1/2}$, respectively. HPL laminate showed the best fracture resistance. The failure modes of HPL and VPI were similar to that of an adhesive joint, and prepreg laminates showed partial cohesive failure mode due to internal voids.

광·열경화형 수지를 이용한 탄소섬유 프리프레그의 물리적 특성 (Mechanical Characteristics of CF Laminated Prepreg with UV-thermal Dual Curable Epoxy Resin)

  • 심지현;김지혜;박성민;구광회;장기욱;배진석
    • 한국염색가공학회지
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    • 제29권1호
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    • pp.37-44
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    • 2017
  • An issue of major concern in the utilization of laminated composites based epoxy resin is associated with the occurrence of delaminations or interlaminar cracks, which may be related to manufacturing defects or are induced in service by low-velocity impacts. A strong interfacial filament/brittle epoxy resin bonding can, however, be combined with the high fracture toughness of weak interfacial bonding, when the filaments are arranged to have alternate sections of shear stress. To improve this drawback of the epoxy resin, UV-thermal dual curable resin were developed. This paper presents UV-thermal dual curable resin which were prepared using epoxy acrylate oligomer, photoinitiators, a thermal-curing agent and thermoset epoxy resin. The UV curing behaviors and characteristics of UV-thermal dual curable epoxy resin were investigated using Photo-DSC, DMA and FTIR-ATR spectroscopy. The mechanical properties of UV-thermal dual curable epoxy resin impregnated CF prepreg by UV curable resin content were measured with Tensile, Flextural, ILSS and Sharpy impact test. The obtained results showed that UV curable resin content improves the epoxy toughness.

장섬유강화 복합재료의 섬유 배향특성이 기계적 특성에 미치는 영향 (Effect of Fiber Orientation on the Mechanical Properties of Long Fiber Reinforced Composites)

  • 허몽영;이학성
    • Composites Research
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    • 제32권6호
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    • pp.403-407
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    • 2019
  • 장섬유강화 복합재료는 연속섬유강화 복합재료 대비 가격 경쟁력 및 성형 자유도가 높은 장점을 가지고 있다. 반면에 중간재를 제조하는 과정에서 무작위로 분산되는 특성으로 균일한 배향성을 확보하는데 어려움이 있다. 이에 본 연구에서는 LFPS(Long Fiber Prepreg Sheet) 소재의 재현성 검증을 위하여, 섬유의 배향 각도를 측정하고 이를 기반으로 기계적 물성치와의 상관관계를 분석하였다. 배향특성 분석을 위하여 와류측정방식을 사용하였으며, ASTM 기준에 준하여 LFPS 소재의 인장 및 압축 시험평가를 수행하였다. 추가적으로, 탄성강성 예측이론인 ROM(Rule of Mixture)을 활용하여 LFPS 소재의 시험결과와 이론치를 검증하였다. 이러한 결과를 통해 비연속섬유강화 복합재료의 섬유 배향특성이 기계적 특성에 미치는 영향을 확인하였다.

MMB시험에 의한 평직 CFRP/GFRP 적층판 혼합모드 층간분리의 실험적 평가 (The Experimental Evaluation of the Mixed Mode Delamination in Woven CFRP/GFRP Laminates under MMB Test)

  • 곽정훈;강지웅;권오헌
    • 한국안전학회지
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    • 제28권4호
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    • pp.14-18
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    • 2013
  • Blades of horizontal axis are nowadays made of composite materials. Generally, composite materials satisfy design provides lower weight and good stiffness, while laminate composites have often damages as like the delamination and cracks at the interface of laminates. The box spar and tail parts of a blade are composed of the CFRP/GFRP hybrid laminate composites. However, delamination and the interfacial crack often occur in the interface of CFRP/GFRP hybrid laminate composites under the mixed mode fracture condition, especially mode I and mode II. Therefore, there is a need for the evaluation of the mixed mode fracture behavior during the delamination of CFRP/GFRP hybrid laminates. This study shows the experimental results for the delamination fracture toughness in CFRP/GFRP hybrid laminate composites. Fracture toughness experiments and estimation are performed by using DMMB(Dissimilar mixed mode bending) specimen. The materials used in the test are a commercial woven type CFRP(Carbon fiber reinforced plastic) prepreg(CF3327) and UD type GFRP(Glass fiber reinforced plastic) prepreg(HD224A). A CFRP/GFRP hybrid laminate composite is composed by the 10 plies CFRP and GFRP prepreg for DMMB. A thickness of CFRP and GFRP layer is 2.5mm and 3.0mm, respectively. Also the fulcrum location which is a loading parameter is changed from 80 to 100mm on the specimen of length 120mm because it defines the ratio of mode I to mode II. In this study, the effects of the fulcrum location are evaluated in the viewpoint of energy release rate in mode I and mode II contribution. The results show that the delamination crack initiates at higher displacement and lower load according to the increase of the fulcrum location ratio. And the variation of the energy release rate for mode I and II contributions for the mode mixity are shown.

리브를 가진 장섬유 복합재료 커버 플레이트의 최적설계 (Optimal Design of Long-fiber Composite Cover Plate with Ribs)

  • 한민구;배지훈;이성우;장승환
    • Composites Research
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    • 제30권1호
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    • pp.65-70
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    • 2017
  • 일방향 탄소섬유 복합재료는 복잡한 성형 공정과 낮은 드레이핑능을 보여 비교적 단순한 형태의 구조물 제작에 제한적으로 사용되어 왔으나, 최근 이를 해결하고자 성형성과 생산효율이 우수한 장섬유 복합재료(Long Fiber Prepreg Sheet; LFPS)가 제안되었다. 본 연구에서는 단순한 성형 공정과 높은 성형 정밀도를 갖는 LFPS를 활용하여 전자 기기용 커버 플레이트 설계를 수행하였다. 설계에 앞서 리브 구조가 적용되는 대상 구조물을 8-inch 태블릿 PC 제품의 뒷 커버로 선정하였다. 해당 구조물에 평판에 적용되는 대표적인 하중 조건을 선정하여 유한요소해석에 적용하였고, 이를 활용하여 리브 구조물의 패턴과 리브 형상 변화에 따른 구조물의 구조 강성을 확인하였다. 해석 결과 제한된 부피 내에서 최적의 리브 패턴과 형상을 확보하였으며, 리브 폭이 균일하지 않은 경우가 균일한 경우에 비해 6~10% 처짐량이 감소함을 확인하였다.