• Title/Summary/Keyword: Preheating Effect

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A Study on Effect of Forming Parameters in Semi-Solid Forging by Rigid-Thermoviscoplastic Finite Element Method (강-열점소성 유한요소법을 이용한 반용융단조시 성형인자들의 영향에 관한 연구)

  • 윤종훈;김낙수;임용택;이준두
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.03a
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    • pp.179-184
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    • 1998
  • Semi-solid forging can be applied in industry only with enough knowledge of the effects of the forming parameters related with the process and their exact control which can be obtained by empirical or numerical methods. In the current study, the effects of process variables on semi-solid forging are discussed based on mainly numerical results. Die preheating temperature, initial solid fraction of the workpiece, and die velocity were selected as process variables, and numerical analyses using a rigid-thermoviscoplastic finite element approach that considered the release of latent heat due to phase change were carried out. In the analyses, a proposed flow stress material characterization and a solid fraction updating algorithm were employed. The obtained results from numerical analysis are discussed and are compared with some experimental observations.

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Feasibility Study on Quartz Liner Application for Marine Diesel Engine Visualization

  • Lee Kyo Seung;Baek Moon Yeal;Assanis Dennis N.
    • Journal of Ship and Ocean Technology
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    • v.8 no.4
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    • pp.34-44
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    • 2004
  • Engine visualization is the most important process to develop the new engine. But this step has a major difficulty that is almost impossible to access the engine on running. Therefore, little indication from the experimental and analytical results has been so far. This work has conducted the important issue of developing a quartz liner. And it has given us good qualitative and quantitative results of temperature and stress fields in the quartz cylinder by considering forced convection of outside quartz liner, thickness of the quartz liner and preheating effect to operate quartz engine safely.

Control of surface defects on plasma-MIG hybrid welds in cryogenic aluminum alloys

  • Lee, Hee-Keun;Chun, Kwang-San;Park, Sang-Hyeon;Kang, Chung-Yun
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.7 no.4
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    • pp.770-783
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    • 2015
  • Lately, high production rate welding processes for Al alloys, which are used as LNG FPSO cargo containment system material, have been developed to overcome the limit of installation and high rework rates. In particular, plasma-metal inert gas (MIG) hybrid (PMH) welding can be used to obtain a higher deposition rate and lower porosity, while facilitating a cleaning effect by preheating and post heating the wire and the base metal. However, an asymmetric undercut and a black-colored deposit are created on the surface of PMH weld in Al alloys. For controlling the surface defect formation, the wire feeding speed and nozzle diameter in the PMH weld was investigated through arc phenomena with high-speed imaging and metallurgical analysis.

The Effect of In-flight Bulk Metallic Glass Particle Temperature on Impact Behavior and Crystallization

  • Kim, Soo-Ki;Yoon, Sang-Hoon;Lee, Chang-Hee
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.242-243
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    • 2006
  • NiTiZrSiSn bulk metallic glass powder was produced using inert gas atomization and then was sprayed onto a SS 41 mild steel substrate using the kinetic spraying process. Through this study, the effects of thermal energy of in-flight particle and crystallization degree by powder preheating temperature were evaluated. The deformation behavior of bulk metallic glass is very interesting and it is largely dependent on the temperature. The crystalline phase formation at impact interface was dependent on the in-flight particle temperature. In addition, variations in the impact behavior need to be considered at high strain rate and in-flight particle temperature.

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Weldability of boron containing low carbon quenched and tempered 60kg/mm$^{2}$ steel with low cold cracking susceptibility (저탄소 B 첨가 60kg/mm$^{2}$급 저균열감수성 조질고강력강의 용접성)

  • 장웅성;김태웅;장래웅;엄기원
    • Journal of Welding and Joining
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    • v.7 no.1
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    • pp.59-66
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    • 1989
  • The weldability and joint performance were evaluated for newly developed 60kg/mm$\^$2/ steel which had low cold cracking susceptibility. The main results obtained were as follows; In case of quenched and tempered 60kg/mm$\^$2/ steels, it was very effective to improve weldability and joint performance by lowering carbon and Pcm level. Very small addition of about 0.001 to 0.002wt% boron exhibited an appreciable compensation effect on strength which was decreased by lowering carbon and Pcm level. As a result, the newly developed steel was able to be welded without preheating and exhibited superior joint performance to conventional steels.

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Modification of Functionality for Lysozyme (Lysozyme의 기능성 개선)

  • Kim, Hyun-Ku
    • Applied Biological Chemistry
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    • v.37 no.6
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    • pp.456-462
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    • 1994
  • Lysozyme-dextran hybrids were prepared by incubated storage at $60^{\circ}C$ and 80% relative humidity for 16 days. The emulsifying properties of the hybrids were about 14 times higher than those of native lysozyme and were about 3 times higher than those of commercial emulsifiers. Lytic activity of the hybrids remained about 83% that of native lysozyme when mesured against Micrococcus lysodeikticus as a substrate. The excellent emulsifying properties of the hybrids were maintained even at pH 3 and were further improved at pH 10. The emulsifying properties of the hybrids were greatly improved by preheating the hybrids at $100^{\circ}C$. In addition the lysozyme-dextran hybrids showed an antimicrobial effect on Gram-negative bacteria.

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Development of Black Liquor Multiple-effect-evaporation Process Model to Predict Steam Savings (스팀 절감량 예측을 위한 흑액 다중 효용 증발 공정 모델 개발)

  • Kim, Yurim;Lim, Jonghun;Choi, Yeongryeol;Kim, Taebok;Park, Hansin;Cho, Hyungtae;Kim, Junghwan
    • Korean Chemical Engineering Research
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    • v.60 no.1
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    • pp.25-33
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    • 2022
  • This study developed the black liquor evaporation process models using the multiple-effect-evaporator according to the number of effects to predict steam consumption. The developed models were divided into the black liquor preheating and evaporation processes, and a virtual reboiler was added to predict steam consumption. In simulation results, the steam consumption in the double-effect-evaporator was decreased by 48.9 %, and as the number of effects increased, the steam consumption was decreased. Finally, the steam consumption in the octuple-effect-evaporator was decreased by 61.2 %. Also, this study suggests a strategy for deriving the optimal number of effects in the process by analyzing the latent heat recovered from the saturated vapor produced in the multiple-effect-evaporator and the amount of saturated vapor produced by each effect.

Measurement of Adhesion Strength of Polyurethane Foam to Surface-Treated Carbon Steel and Effect of Water Vapor Absorption (발포 폴리우레탄과 탄소강과의 접착 강도 측정 및 수증기 흡착의 영향)

  • 김장순;조재동;임연수
    • Polymer(Korea)
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    • v.27 no.4
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    • pp.340-348
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    • 2003
  • A previous stud-pull test was modified to measure the bond strength of polyurethane foam to carbon steel substrate. This test was appropriate in that the specimen foamed on Zn phosphated steel (0.95 kN) was broken at higher load than that of smooth galvanizing treated steel (0.38 kN). Among the samples foamed on the substrate atvarious preheating temperatures, the polyurethane foam to the steel held over 60$^{\circ}C$ exhibited very high bond strength. The samples were exposed at water vapor absorption, and, then, their bond strengths were measured. The adhesion was significantly reduced in the samples foamed on the steel at temperatures below 40$^{\circ}C$ and above 70$^{\circ}C$. For the polyurethane foams formulated with two blowing gases, the adhesion was higher by 0.03 kN in the samples with HCFC-l4lb than that with HFC-245fa. When the these samples were exposed at water vapor soaking, the reduction of the bond strength for the HFC-245fa blown sample was negligible due to smaller area fraction of void area filled with gas at interfacial area. Consequently, it was found that adhesion of polyurethane foam to metal substrate was determined by variation of microstructural features with substrate preheating, surface treatment type of blowing agent.

An Experimental Study on the Fabrication and the Compression Behavior of Semi-Solid Aluminum Material (반응용 알루미늄재료의 제조 및 압축거동에 관한 실험적 연구)

  • Gang, Chung-Gil;Yun, Jong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.796-805
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    • 1996
  • A fabrication process using Semi-Solid Material(SSM) for casting alloy has been studied to demonstrate the possibility for mass production with controlled solid fraction. The SSM was fabricated under the various solid fractions and preheating temperatures of mold. The behaviour of a semi-solid global microstructure has been investigated under the various heating and die temperatures for solid fraction. The effect of reheating time on the globularization of SSM microstructure has been investigated in detail. And the behavior of SSM which has the solid fraction 0.5 was observed under compression. The stress strain relationship was also obtained for the compression test of semi-solid materials. The rheological behaviour of semi-solid with globule microstructure was investigated as a function of the compression velocity under isothermal holing conditions.

Buffering Capacity of Dairy Powders and Their Effect on Yoghurt Quality

  • Kim, Miji;Oh, Sejong;Imm, Jee-Young
    • Food Science of Animal Resources
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    • v.38 no.2
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    • pp.273-281
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    • 2018
  • Preheating conditions (low-, medium-, and high heat-) did not significantly affect the buffering capacity (BC) of skim milk powder (SMP), whereas the level of demineralization significantly affected the BC of whey powders (WP). Heat treatment ($85^{\circ}C$ for 30 min) of both SMP and WP (90% demineralized) mixtures (88:12, 76:24, 64:36 and 52:48; SMP:WP) resulted in a reduced BC, and the extent of this reduction increased with the proportion of WP increased in the samples. High-buffering milk prepared by the addition of phosphate salts (40 mM $NaH_2PO_4$ and 60 mM $Na_2HPO_4$) delayed the rate of pH decline during yoghurt fermentation. The high-buffering yoghurt showed a significantly higher water holding capacity (WHC) than that of control yoghurt (p<0.05), as well as a more uniform and interconnected microstructure with small pore sizes than those of control yoghurt. No significant differences were found between high-buffering and control yoghurt regarding the viable bacterial counts of starter. The manipulation BC can potentially improve the quality characteristics of yoghurts, such as WHC and texture.