• 한국분말재료학회지
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• 제28권6호
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• pp.478-482
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• 2021

The effect of the process conditions of high-velocity oxygen fuel (HVOF) thermal spray coating on the porosity of the coating layer is investigated. HVOF coating layers are formed by depositing amorphous FeMoCrBC powder. Oxygen pressure varies from 126 to 146 psi and kerosene pressure from 110 to 130 psi. The Microstructural analysis confirms its porosity. Data analysis is performed using experimental data. The oxygen pressure-kerosene pressure ratio is found to be a key contributor to the porosity. An empirical model is proposed using linear regression analysis. The proposed model is then validated using additional test data. We confirm that the oxygen pressure-kerosene pressure ratio exponentially increases porosity. We present a porosity prediction model relationship for the oxygen pressure-kerosene pressure ratio.

• 소성∙가공
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• 제14권3호
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• pp.224-232
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• 2005

The high-pressure die-casting is one of the most effective methods to produce a large amount of products in short cycle time. This process, however, has a problem that the gas porosity defect appears easily. The generation of gas porosity is known mainly due to the air entrapment during the injection stage. Most of numerical simulations for the molten metal flow pattern observations have done in the treating of one phase fluid flow but the gas-liquid interface is essentially multi- phase phenomenon. In this paper, the two-phase fluid flow numerical simulation methods have been adapted to predict the gas porosity generations in the molten metal. The accuracy and the usefulness of the new simulation module have been emphasized and verified through some comparison experiments.

• 한국주조공학회지
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• 제11권1호
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• pp.44-53
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• 1991

The proper feeding conditions for thin Al-Alloy (AA336, JIS AC8A) castings in permanent mold were investigated to eliminate microshrinkage porosity. 5mm-thick plates (200mm long, 60mm wide) were cast with increasing padding taper from 0 to 5% under different conditions : (1) constant mold temperature of $350^{\circ}C$, (2) continuous production with uniform mold thickness (10mm), (3) continuous production with a negative taper of 2.5% in mold thickness (thickness decreasing in direction to riser). The test casting were machined off to the midplane and the shrinkage porosity was examined visually. The critical padding taper which can just eliminate the shrinkage porosity was determined for each condition, i.e. : (1) 4.5% at the constant mold temperature, (2) 3.5% for continuous production with the uniform mold thickness (3) 1.5% for continuous production with the taper in mold thickness. A computer simulation by a finite difference analysis program was applied to the test casting. The liquid fraction gradient (LFG) and the temperature gradient divided by the square root of the cooling rate (G /SR) were calculated at the end of solidification and compared with the shrinkage porosity area in the castings. For the case of constant mold temperature, LFG is a better parameter to predict shrinkage porosity than G /SR and its critical value is around 11%/cm. But for the case of continuous production, neither LFG nor G /SR could be a reliable parameter. The experimental results about the critical padding taper are of practical interest for designing permanent molds and castings. The computer simulation results stimulate further research to be directed on the prediction of centerline microshrinkage porosity in continuous production.

• 한국건설순환자원학회논문집
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• 제5권4호
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• pp.421-426
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• 2017

본 연구에서는 초음파 속도 측정 실험을 이용하여 동결 융해 작용을 받는 시멘트 모르타르의 동탄성 계수 및 공극 구조 변화를 평가하기 위한 연구를 수행하였다. 초음파 속도는 동결융해 시험 중 매 30cycle마다 시편을 꺼낸 후 측정하였으며, MIP를 이용한 porosity 분석도 수행하였다. 초음파 속도 측정 결과를 이용하여 동탄성계수를 계산한 결과 300cycle 이후 약 13%가 감소하는 것으로 나타났다. porosity는 초기에 대비해서 약 30%가량 증가하였으며, 초음파 속도 측정으로부터 계산된 porosity는 MIP를 통해 측정한 porosity와 약 5~30% 차이를 보였지만 유사한 증가 경향을 보이는 것으로 확인되었다. 이를 통해 초음파 속도 측정 결과를 이용하여 시멘트 모르타르의 porosity 변화를 예측하는 것은 타당한 방법으로 볼 수 있으며, 이를 이용하여 확산계수 등 내구성 평가 지수를 예측할 수 있는 것을 확인할 수 있었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2003년도 춘계학술대회논문집
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• pp.375-378
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• 2003

In the present study, a new approach to predict the strength of sintered materials has been carried out and a new framework combining neck growth model and ideal pore model has been established based on the results of tensile tests on powder injection molded specimens with the various porosity. Powder injection molding (PIM) uses the shaping advantage of injection molding but is applicable to metals and ceramics. PIM delivers structural materials in a shaping technology previously restricted to polymers. 17-4 PH stainless steel powders with average diameters of 10 $\mu\textrm{m}$ were injection-molded into flat tensile specimens sintered at the various temperatures ranging from 900 to 1350$^{\circ}C$ for 1h. The relationships between strength and porosity were applied to the experimental results and verified.

• Journal of Mechanical Science and Technology
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• 제19권12호
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• pp.2224-2230
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• 2005

In this study, the validity of the Eshelby-type model for predicting the effective Young's modulus and in-plane Poisson's ratio of the 2-dimensional perforated plate has been investigated in terms of the porosity size and its arrangement. The predicted results by the Eshelby-type model are compared with those by finite element analysis. Whenever the ratio of the porosity size to the specimen size becomes smaller than 0.07, the effective elastic constants predicted by finite element analysis are convergent regardless of the arrangement of the porosities. Under these conditions, the effective Young's moduli of the perforated plate can be predicted within the accuracy of $5\%$ by the Eshelby-type model, which overestimates and underestimates the effective Poisson's ratios by $10\%\;and\;6\%$ for the plates with periodically and non-periodically arranged porosities, respectively.

• 한국안전학회지
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• 제15권3호
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• pp.14-22
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• 2000

A numerical analysis has been performed on the two-dimensional rectangular gallium melting problem using the enthalpy method. The major advantage of this method is that the physical domain is discretized with fixed grids without transforming variables and the interface conditions of phase change are accounted for the definition of suitable source terms in the governing equations. But in the fixed method, there is some ambiguity in defining the porosity constant which has no physical interpretation. If the velocity correction is included in the momentum equation, for the appropriate range of porosity constant, the realistic predictions are obtained. The object of the present work is to predict the phase change within the molten steel with thin riser slab using the modified enthalpy-porosity method. The computational procedures for predicting velocity and temperature are based on the finite volume method and the non-staggered grid system. The influence of natural convection on the melting process is considered. A comparison with the experimental results shows that the modified method is better than the previous one.

• Geomechanics and Engineering
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• 제13권3호
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• pp.371-384
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• 2017

Physical and mechanical properties of rocks are of interest in many fields, including materials science, petrophysics, geophysics and geotechnical engineering. Uniaxial compressive strength UCS is one of the key mechanical properties, while density and porosity are important physical parameters for the characterization of rocks. The economic interest of carbonate rocks is very important in chemical or biological procedures and in the field of construction. Carbonate rocks exploitation depends on their quality and their physical, chemical and geotechnical characteristics. A fast, economic and reliable technique would be an evolutionary advance in the exploration of carbonate rocks. This paper discusses the ability of ultrasonic wave velocity to evaluate some mechanical and physical parameters within carbonate rocks (collected from different regions within Tunisia). The ultrasonic technique was used to establish empirical correlations allowing the estimation of UCS values, the density and the porosity of carbonate rocks. The results illustrated the behavior of ultrasonic pulse velocity as a function of the applied stress. The main output of the work is the confirmation that ultrasonic velocity can be effectively used as a simple and economical non-destructive method for a preliminary prediction of mechanical behavior and physical properties of rocks.

• 한국화재소방학회논문지
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• 제23권3호
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• pp.103-109
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• 2009

콘크리트의 온도에 의한 재료적 특성에 대한 저감은 두 가지 메커니즘에 기인한다. 첫 번째 메커니즘은 온도범위에 따른 구성성분의 상변화이다. 초기 구성성분들은 온도 증가로 인해 다른 성분들로 상변화를 일으킨다. 두 번째 메커니즘은 온도에 의한 각 구성성분의 역학적 특성 변화이다. 따라서 고온에 노출된 콘크리트의 재료적 특성에 관한 모델 역시 이 두 가지 메커니즘을 함께 고려하여 제시되어야 한다. 본 연구는 위에서 언급한 두 가지 메커니즘을 고려한 고온에 노출된 콘크리트의 재료적 특성 모델을 제안하기 위한 기반연구로서, 온도범위에 따른 상변화를 고려한 경화된 시멘트 페이스트의 공극률에 대한 이론적 모델을 제시한다.

• 한국화재소방학회논문지
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• 제29권4호
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• pp.7-14
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• 2015

본 연구에서는 전통시장에서 취급하는 대표적 가연 물품인 이불과 가방을 취급하는 점포를 선정하고, 이에 대한 화재하중을 예측하여 향후 전통시장의 화재확산지연을 위한 방화구획 설정에 필요한 기초자료를 제공하는데 목적을 두고 있으며, 표준정규분포를 활용하여 공극률을 근거로 하여 화재하중을 구하였다. 이불의 평균 공극률은 98.7%, 가방의 평균 공극률은 94.39%로 나타났고, 이를 토대로 화재하중을 계산할 결과, 이불은 $29.9kg/m^2$, 가방은 $65.61kg/m^2$로 나타났다.