• 제목/요약/키워드: Precision machine system

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인터넷을 이용한 공작기계 원격 고장 진단 시스템 구축에 관한 연구

  • 강대천;강무진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.868-871
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    • 1995
  • In order to remain competitive, a manufacturing company needs to maintain the optimal condition of its manufacturing system. Machine tools as an important element of a manufacturing system comprises complex mechanical as well as electronic components. Therefore, diagnosing the troubles of machine tools is a tricky process which requires a lot of experience and knowledge. Since providing machine tool users with necessary services at the right time is very difficult and expensive, a remote diagnosis system is to be regarded as a good alternative,with which users can diagnose and fix the machine troubles. This paper presents a framework for a remote machine tool diagnosis system using the world wide web technology and backward reasoning expert system.

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머신비젼 기반의 엔진마운트 부품 자동공급시스템 (An Automated Machine-Vision-based Feeding System for Engine Mount Parts)

  • 이형근;이문규
    • 한국정밀공학회지
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    • 제18권5호
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    • pp.177-185
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    • 2001
  • This paper describes a machine-vision-based prototype system for automatically feeding engine-mount parts to a swaging machine which assembles engine mounts. The system developed consists of a robot, a feeding device with two cylinders and two photo sensors, and a machine vision system. The machine vision system recognizes the type of different parts being fed from the feeding device and estimates the angular difference between the inner-hole center of the part and the point predetermined for assembling. The robot then picks up each part and rotated it through the estimated angle such that the parts are well assembled together as specified. An algorithm has been developed to recognize different part types and estimate the angular difference. The test results obtained for a set of real specimens indicate that the algorithm performs well enough to be applied to prototype system.

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공작기계 구조형태계 설계전문가 시스템을 위한 추론 메커니즘 (Inference Mechanisms for Configuration Design Expert System of Machine Tools)

  • 박지형;강민형;차주헌;박면웅
    • 한국정밀공학회지
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    • 제15권5호
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    • pp.161-166
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    • 1998
  • As a part of the configuration design expert system of machine tools, inference mechanisms are constructed in this paper. In addition to procedural inference, the method of multivariable inference is considered as an efficient approach to deal with the cases of highly coupled condition. We propose a generalized multi-variable inference procedure. The procedure is applied to the type selection module of the configuration design expert system of machine tools in order to demonstrate the efficiency and validity.

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기구볼바를 이용한 공작기계의 오차평가 시스템 개발 (Development of Computer Aided System for Error Assessoment for Multi-axis Machine Tools using the Double Ball Bar)

  • 문준희;박희재;주종남
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.336-342
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    • 1994
  • This paper presents an useful technique for assessing the volumetric error in multi_axis machine tools using the kinematic double ball bar and 3 dimensional spherical contouring. The developed system proposes the 3 dimensional spherical contour for the error analysis. The developed system input the measured radial data, analysing the volumetric errors such as positional, strightness, angle, and squareness errors, etc. The developed system has been tested in a practical machine tool, and showed high

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직선운동 시스템의 정밀도 시뮬레이션 기술 (Accuracy Simulation of the Precision Linear Motion Systems)

  • 오정석;김경호;박천홍;정성종;이선규;김수진
    • 한국정밀공학회지
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    • 제28권3호
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    • pp.275-284
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    • 2011
  • The accuracy simulation technology of linear motion system is introduced in this paper. Motion errors and positioning errors are simulated using informations on the design parameters of elements of linear motion system. 5 Degree-of-freedom motion error analysis algorithm utilizing the transfer function method and positioning error analysis algorithm which are main frame of accuracy simulation are introduced. Simulated motion errors are compared with experimental results for verifying the effectiveness. Then, using the proposed algorithms, simulation is performed to investigate the effects of ballscrew and linear motor on the motion errors. Finally, the influence of feedback sensor position on the positioning error is also discussed.

정전용량형 센서를 이용한 기상계측시스템의 개발 (Development of On-machine Measurement System utilizing a Capacitive-type Sensor)

  • 김건희;박순섭;박원규;원종호
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.391-395
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    • 2002
  • This paper described about the ultra-precision profile measurement of aspheric surfaces using contact probing technique. A contact probe has been designed as a sensing device to obtain measuring resolutions in nanometer regime utilizing a leaf spring mechanism and a capacitive-type sensor. The contact probe is attached on the z-axis during measurement while aspheric objects are supported on the single point diamond turning machine(SPDTM). The machine xz-axis motions are monitored by a set of two orthogonal plane mirror type laser interferometers. Experimental results show that the contact probing technique developed of On-machine Measurement System in this investigation is capable of providing a repeatability of 20 nanometers with a $\pm$20 uncertainty of 300 nanometers.

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고정밀 공작기계의 열적효과 측정 및 불확도 추정에 관한 연구 (A Study on the Thermal Effects Measurement and Uncertainty Estimation for High Precision Machine Tools)

  • 손덕수;김상화;박일환
    • 한국기계가공학회지
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    • 제12권2호
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    • pp.107-113
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    • 2013
  • When the main spindle of high precision machine tools are run many hours, heat is generated in bearing parts of the inside of the spindle. Also, headstock is appeared distortion by inside and outside temperature difference of a machine. This paper studies method to measure behavior of machine tool about these thermal effects. In addition, it estimates measurement uncertainty factors which can be appeared in thermal effects measurement. Finding the factor of thermal affect measurement is important for estimation of measurement uncertainty. This paper measures thermal effects of high precision machine tools and evaluates the important factors of uncertainty.

측정플레이트를 이용한 공작기계 오차보정 (Machine Tool Error Compensation by using Measuring Plates)

  • 양종태;정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1993년도 추계학술대회 논문집
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    • pp.187-192
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    • 1993
  • Thermal deformation causes large amount of machine tool errors. In order to compensate for thermal and geometric errors of the machine tool an off-line geometric adaptive control (GAC) scheme was developed. THe GAC method was realized by using a measuring plate made of precision spheres. Error vectors and volumetric errors were measured by the measuring plate. Error compensation models were obtained from error vectors and a kinematic chain of machine tools. Reliability of the GAC system of thermal and geometric errors were confrimed by large amount of experiments.

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공작기계구조물의 동강성 해석 및 동적 최적화에 관한 연구 (Dynamic Compliance Analysis and Optimization of Machine Structures)

  • 이영우;성활경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2001년도 춘계학술대회 논문집
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    • pp.63-66
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    • 2001
  • Recently, as the demand for high efficiency, multi function machine tools is increasing, domestic machine tool industries are investing in research and development for precision machine tools with high speed. This trend is closely correlated with the design technique which is necessary to make new type machine tool compatible with new production system. To achieve high precision, high speed machine tools with reduced chatter, it is needed to develop dynamically rigid structure. In this paper, dynamic optimization of machine structure is presented. At this procedure of dynamic design, dynamic compliance is minimized using Simple Genetic Algorithm(SGA)

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웹기반의 공작기계 원격감시 기술 (A Study on Web based Monitoring System of Machine Tool)

  • 김동훈;김선호;한기상;김주한
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.60-63
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    • 1997
  • Recently, factory automation and shop floor control system need a web based remote monitoring technology to control effectively machine tool. This paper describes a web based remote monitoring system which is concerned with open architecture controller for machine tool. The environment of this system consists of a lot of elements such as web server, database, machine tool, pc based controller, client computers and script programs, also which is interconnected by network including intranet or internet. Designed script programs, also which is interconnected by network including intranet or internet. Designed script program service current status and faults information of machine to remote users who want to monitor machine tool. Additionally those have various functions to service we board for q&a, downloading data and information of after-service managers.

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