• Title/Summary/Keyword: Precision Rotor

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A Study on the Stability of Geared Systems Subjected to Torsional and Lateral Instability (비틀림진동 및 행진동을 받는 기어시스템의 안정화에 관한 연구)

  • Ro, S.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.3
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    • pp.103-114
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    • 1990
  • Many high speed mechanical systems incorporate gearing for speed reduction. This study investigates the stability of mulit-rotor geared systems supported on oil film bearings taking into consideration the coupling between torsional and lateral dynamics. The emphasis of the study is on the analysis of the interaction between the combined torsional and whirl insta- bilities. The feasility of inducing a lateral and the torsional instability to neutralize an anticipated unstable condition is investigated. The possibility of suppressing the instabilities by controlling the parameters of the oil film bearings is also considered.

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Dynamic Analysis of Annular Plates Having Thickness Variation(1. Modeling) (두께가 변화하는 환형판의 동적해석(1. 모델링))

  • Jang, Seung-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.2
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    • pp.123-132
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    • 1996
  • 환형판은 항공기, 선박, 자동차, 섬유기계 등에서 널리 사용되고 있다. 최근에는 각종기계 또는 구조물을 경량화하고 크기를 줄이기 위하여, 두께가 변화하는 환형판을 기계요소설계에 많이 응용하고 있다. 본 논문에서는 회전관성과 전단변형을 고려하여 두께가 변화($H=h_0(1-{\alpha}x^n)$, n=1, 2, 3, 4)하는 환형판의 동적 모델링을 하였다.

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Unbalance Response Analysis of Copper Die Casting High Speed Induction Motor (동 다이캐스팅 고속 유도전동기의 불평형 응답 해석)

  • Hong, Do-Kwan;Jung, Seung-Wook;Woo, Byung-Chul;Koo, Dae-Hyun;Ahn, Chan-Woo
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.7
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    • pp.642-649
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    • 2012
  • This paper deals with a copper die casting induction motor which has several advantages of motor performance. The developed motor is used as spindle motor in machining center. The dynamic characteristic analysis of rotor is dealt with for precision machining. The critical speed of rotor considering rotation and gyroscopic effect should be above operating speed, 18,000 rpm, and have a 201 % sufficient separation margin. Also, the 3-D unbalance vibration response analysis is performed and enabled the prediction of the expected vibration amplitude by unbalance in high speed. The unbalance vibration responses of each position on the rotor are satisfied with allowable vibration displacement of API 611 standard according to balancing G grade(G 0.4, G 2.5, G 6.3). Copper die casting high speed induction motor is successfully developed and verified by experiment.

Synchronous Vibration Control of a Rigid Rotor System using Active Air Bearing

  • Kwon, Tae-Kyu;Qiu, Jin-Hao;Tani, Jun-Ji;Lee, Seong-Cheol
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.87-94
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    • 2002
  • This paper presents the synchronous vibration control of a rotor system using an Active Air Bearing(AAB). In order to suppress the synchronous vibration, it is necessary to actively control the air film pressure or the air film thickness. In this study, active pads are used to control the air film thickness. Active pads are supported by the pivots containing piezoelectric actuators and their radial positions can be actively controlled by applying voltage to the actuators. Disturbances and various kinds of external forces can cause the shaft vibration as well as the change of the air film thickness. The dynamic behaviors of a rotary system supported by two tilting-pad gas bearings and its active stabilization using the tilting-pads as actuators are investigated numerically. The PID controller is applied to the tilting-pad gas bearing system with three pads, two of which contain piezoelectric actuators. To test the validity of the theoretical method, the performance of this control method is evaluated through experiments. The experimental results show the effectiveness of the control system for suppressing the unbalanced response of the rigid modes.

PID Control of a Synchronous Rotor System Vibration with Active Air Bearing (능동 공기 베어링에 의한 로터계 동기진동의 PID제어)

  • Gwon, Dae-Gyu;Lee, Yeong-Chun;Lee, Seong-Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.8
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    • pp.32-39
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    • 2001
  • This paper presents the synchronous vibration control of a rotor system using an Active Air Bearing(AAB). In order to suppress the synchronous vibration, it is necessary to actively control the air film pressure or the air film thickness. In this study, active pads are used to control the air film thickness. Active pads are supported by the pivots containing piezoelectric actuators and their radial positions can be actively controlled by applying voltage to the actuators. Disturbances and various kinds of external force can cause the shaft vibration as well as the change of the air film thickness. The dynamic behaviors of a rotary system supported by two tilting-pad gas bearings and its active stabilization using the tilting-pads as actuators are investigated numerically. The PID controller is applied to the tilting-pad gas bearing system with three pads, two of which contain piezoelectric actuators. To test the vapidity of the theoretical method, the performance of this control method is evaluated through experiments. The experimental results show the effectiveness of the control system for suppressing the unbalanced response of the rigid modes.

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Runout Control of Mgenetically Suspended Grinding Spindle - Experimental Analysis of Adaptive LMS Feedforward Control Method - (자기베어링으로 지지된 연삭 스핀들의 런아웃 제어 -LMS Feedforward 제어를 이용한 실험적 해석-)

  • 노승국;경진호;박종권;최언돈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.997-1001
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    • 2000
  • In this paper, the case studies of reducing rotational errors is theoretically done for a grinding spindle with an active magnetic bearing system. The rotational errors acting on the magnetic bearing spindle are due to mass unbalance of rotor, runout, grinding excitation and unmodeled nonlinear dynamics of electromagnets. For the most case, the electrical runout of sensor target is big even in well finished surface, this runout can cause a rotation error amplified by feedback control system. The adaptiveed forward method based on LMS algorithm is discussed to compensate this kind of runout effects, and investigated its effectiveness by numerical simulation and experimental analysis. The electrical runout form the rear sensor target of grind spindle is about 70$\mu\textrm{m}$ with harmonic frequencies. The rotor orbit size in rear bearing is reduced about to 5$\mu\textrm{m}$ due to 1X and 2X rejection by feedforward control.

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Development of Torque Monitoring System of Induction Spindle Motor using Graphic-programming (Graphic-programming 을 이용한 주축용 유도전동기의 토크감시시스템 개발)

  • Lee, In-Hwan;Kwon, Won-Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.10
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    • pp.184-193
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    • 2001
  • In vector control technique, stator currents of an induction motor are transformed to equivalent d-q currents in a reference frame consist of d and q axis, each of which is coincide with flux and torque direction respectively. Since the current in q-axis is related to the torque in a synchronously rotating frame, torque is estimated as a function of q-axis current and flux. In this paper, a method to estimate torque of an induction motor based on the measurement of 3-phase currents and rotating velocity of a rotor is presented. Graphic-programming is used to measure signals, to estimate the torque and to show the result in the form of user friendly graph in window environment. To stabilize the fluctuation of estimated torque caused from the small measurement error of the rotor velocity, the stator current is reconstructed in a program based on measured signals. The experimental results executed under the velocity of 500 rpm, 1500 rpm without load and 1500 rpm with load show that the proposed method estimates the torque very well.

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Magnet Gear with Two-Axial Magnetic Paths (이축 방향의 복합 자기 경로를 갖는 마그네트 기어)

  • Kim, Moon Su;Jung, Kwang Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.6
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    • pp.543-550
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    • 2014
  • A magnet gear composed of two layers of permanent magnets repeated circumferentially can transmit the power without mechanical contact. In the topology called by the magnet shutter gear known as the most competitive concept among the existing concepts, the number of pole-pairs on the high speed rotor corresponds to that of low speed rotor through electric steel set functioning as a magnetic modulator. The methodology is classified into radial type and axial type according to its magnetic path as in the motor. However, the magnetic modulator has multiple poles located separately. So, it is very complicated to assemble each module of the magnet gear mechanically and to sustain a mechanical stiffness of the modulator. The practical trouble can be solved partially through reconfiguring the modules. This paper deals with the novel magnetic shutter gear topology varying the magnetic path and its effectiveness is verified through real hardware implementation.