• Title/Summary/Keyword: Precision Rate

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Development of Manufacturing Method of Vessel for Keeping Warm by Hydraulic Bulging (액압벌징에 의한 보온용기의 제조방법 개발)

  • Chung, Joon-Ki;Cho, Woong-Shick
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.7
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    • pp.24-31
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    • 1999
  • Bulging is a forming method to shape of die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at the both ends of tube. The diameter of tube expands by hydraulic pressure in tube. at the same time, thrust at the both ends of tube. pushes tube in the direction of expansion to obtain high expanding rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by the combination method of bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

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Development of Manufacturing Method of Vessel for Keeping Warm by Hydraulic Bulging

  • Chung, Joon-Ki;Cho, Woong-Shick
    • International Journal of Precision Engineering and Manufacturing
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    • v.2 no.4
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    • pp.40-46
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    • 2001
  • Bulging is a forming method to shape die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at both ends of the tube. The diameter of tube expands by hydraulic pressure in tube. At the same time, thrust at both ends of the tube pushes tube in the direction of expansion to obtain high expansion rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by combining bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

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High-Precision Direct-Operated Relief Valve with a Variable Elasticity Spring (변탄성 스프링을 이용한 고정밀 직동형 릴리프 밸브)

  • Kim, SungDong
    • Journal of Drive and Control
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    • v.17 no.4
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    • pp.87-96
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    • 2020
  • In this study, a variable elasticity spring was applied to improve the pressure control precision of conventional relief valves. The equilibrium equation of the forces acting on the valve poppet was derived; it is demonstrated that matching the elastic rate of the pressure-adjusting coil spring to the equivalent elastic rate of the flow force improved the pressure override. The procedures that were used to design the variable elasticity spring are presented, and some applications of the variable elasticity spring are also introduced. Computer simulations were used to analyze three cases: a poppet-closed flow force structure, a poppet-open flow force structure with a constant elasticity spring, and a structure containing a variable elasticity spring. It is confirmed that the pressure control precision of the relief valve can be significantly improved upon by applying a variable elasticity spring to the poppet-open flow force structure.

A Study on the Correlation between Temperature and CMP Characteristics (CMP특성과 온도의 상호관계에 관한 연구)

  • Gwon, Dae-Hui;Kim, Hyeong-Jae;Jeong, Hae-Do;Lee, Eung-Suk;Sin, Yeong-Jae
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.156-162
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    • 2002
  • There are many factors affecting the results of CMP (Chemical Mechanical Polishing). Among them, the temperature is related to the removal rate and WIWNU (Within Wafer Non-Uniformity). In other words, the removal rate is proportional to the temperature and the variation of temperature distribution on a pad affects the non-uniformity within a wafer. In the former case, the active chemistry improves the rate of chemical reaction and the removal rate becomes better. But, there are not many advanced studies. In the latter case, a kinematical analysis between work-piece and pad can be obtained. And such result analysed from the mechanical aspect can be directly related to the temperature distribution on a pad affecting WIWNU. Meanwhile, the temperature change affects the quantities of both slurry and pad. The change of a pH value of the slurry chemistry due to a temperature variation affects the surface state of an abrasive particle and hence the agglomeration of abrasives happens above the certain temperature. And the pH alteration also affects the zeta potential of a pad surface and therefore the electrical force between pad and abrasive changes. Such results could affect the removal rate and etc. Moreover, the temperature changes the 1st and 2nd elastic moduli of a pad which are closely related to the removal rate and the WIWNU.

Cutting Characteristics of Oxygen-Free Using the Ultra Precision Machining (초정밀가공기를 이용한 무산소동 절삭특성)

  • 고준빈;김건희;원종호
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.12
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    • pp.120-126
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    • 2002
  • The needs of ultra-precisely machined parts are increasing more and more. But the experimental data required to ultra precision machining of nonferrous metal is insufficient. The behavior of cutting in micro cutting area is different from that of traditional cutting because of the size effect. Copper is widely used as optical parts such as LASER reflector's mirror and multimedia instrument. In experimental, after oxygen-free copper is machined by ultra precision machine with natural mono crystal diamond tool (NCD) and synthetic poly crystal diamond tool (PCD), we compared chip formation and tool's wear according to used tool. Also, we researched optimized cutting condition with the results measured according to cutting condition such as spindle speed, feed rate and depth of cut. As a result, the optimal working condition that makes good surface roughness is obtained. The surface roughness is good when spindle speed is above 80 m/min, and feed rate is small and depth of cut is above 0.5 ${\mu}{\textrm}{m}$. In cutting of klystron anode and cavity 3.2 nmRa of surface roughness is obtained.

Performance Test of Broadcast-RTK System in Korea Region Using Commercial High-Precision GNSS Receiver for Autonomous Vehicle

  • Ahn, Sang-Hoon;Song, Young-Jin;Won, Jong-Hoon
    • Journal of Positioning, Navigation, and Timing
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    • v.11 no.4
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    • pp.351-360
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    • 2022
  • Autonomous vehicles require precise knowledge of their position, velocity and orientation in all weather and traffic conditions in any time. And, these information is effectively used for path planning, perception, and control that are key factors for safety of vehicle driving. For this purpose, a high precision GNSS technology is widely adopted in autonomous vehicles as a core localization and navigation method. However, due to the lack of infrastructure as well as cost issue regarding GNSS correction data communication, only a few high precision GNSS technology will be available for future commercial autonomous vehicles. Recently, a high precision GNSS sensor that is based on a Broadcast-RTK system to dramatically reduce network maintenance cost by utilizing the existing broadcasting network is released. In this paper, we present the performance test result of the broadcast-RTK-based commercial high precision GNSS receiver to test the feasibility of the system for autonomous driving in Korea. Massive measurement campaigns covering of Korea region were performed, and the obtained measurements were analyzed in terms of ambiguity fixing rate, integer ambiguity loss recovery, time to retry ambiguity fixing, average correction information update rate as well as accuracy in comparison to other high precision systems.

Ultra Precision cutting Characteristics for Al 6061 (Al 6061의 초정밀 절삭특성)

  • 박상진
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.591-596
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    • 2000
  • The needs of ultra precision machined parts is increase every days. But the experimental data of nonferrous metal is insufficient. The cutting behavior in micro cutting area is different from that of traditional cutting because of the size effect. Al6061 is widely used as optical parts such as LASER reflector's mirror or multimedia instrument. Al6061 opper is machined by ultra precision machine with natural diamond tool. From the experiment and discussion on the cutting force and worked surface roughness as the variable spindle speed, feed rate and depth of cut. As a result, the cutting force increases as the increasing depth of cut, but the worked surface roughness does not increase so much. The surface roughness is good when spindle sped is above 1200rpm, and feed rate is small. The influence of depth of cut is very small.

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PRECISION AGRICULTURE RESEARCH AT KYOTO UNIVERSITY -- Concept and objectives of the research

  • Umeda, M.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.262-269
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    • 2000
  • One of the way of the preserving environment is the circulation of materials. Japan's cereal food self-sufficiency rate is less than 30%. Japan imports more than 30 million tons of food every year. Japanese are afraid of international food trade giving damages to environment. Advanced farm mechanization integrated with precision farming is an answer to solve these problems. Crop scientists, soil scientists and agricultural engineers at Kyoto University cooperate together in studying precision agriculture for paddy rice since 1996. Automatic follow-up combine and autonomous vehicle have been developed. Remotely sensing by using machine vision has been studied to measure nitrogen contents. Field map i.e. soil, growth and yield, in paddy field of 0.5 ha has been made. In this report the concept and objectives of advanced farm mechanization and precision agriculture research at Kyoto University are introduced.

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Reliability Evaluation of an Oil Cooler for a High-Precision Machining Center

  • Lee, Seung-Woo;Han, Seung-Woo;Lee, Hu-Sang
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.3
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    • pp.50-53
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    • 2007
  • Improving the reliability or long-term dependability of a system requires a different approach from the previous emphasis on short-term concerns. The purpose of this paper is to present a reliability evaluation method for an oil cooler intended for high-precision machining centers. The oil cooler system in question is a cooling device that minimizes the deformation caused from the heat generated by driving devices. This system is used for machine tools and semiconductor equipment. We predicted the reliability of the system based on the failure rate database and conducted the reliability test using a test-bed to evaluate the life of the oil cooler. The results provided an indication of the reliability of the system in terms of the failure rate and the MTBF of the oil cooler system and its components, as well as a distribution of the failure mode. These results will help increase the reliability of oil cooler systems. The evaluation method can also be used to determine the reliability of other machinery products.

Performance Evaluation of the Low-cost, High-precision RTK Device RTAP2U for GPS-based Precise Localization

  • Kim, Hye-In;Kim, Yeong-Guk;Park, Kwan-Dong
    • Journal of Positioning, Navigation, and Timing
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    • v.10 no.1
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    • pp.67-73
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    • 2021
  • The need for precise location data is growing across numerous markets, and so is the number of affordable high-precision GPS receivers. In this paper, we validated the performance of RTAP2U, a low-cost high-precision RTK receiver that was recently released. Two positioning modes were tested: static and driving. The static test conducted Zero-Baseline Single-RTK and Network-RTK survey for 57 hours and 51 hours, respectively. For the driving test, Network-RTK survey was conducted using VRS services provided by NGII based on Trimble PIVOT and Geo++ GNSMART. The static test showed about 1 cm horizontal and vertical accuracies, which is very stable considering the test duration longer than 50 hours. The integer ambiguity FIX rate marked a solid 100%. The driving test result also reached a 100% FIX rate. Horizontal and vertical accuracies were better than 2 cm and 3 cm, respectively. Researchers can refer to this paper when considering affordable high-precision GPS receivers as an option.